61/64" drill size

    A 61/64" fractional drill is 0.9531 in (24.209 mm). It is the cut tap, 75% thread drill for 1-20.

    Decimal inch
    0.9531
    Millimeters
    24.209
    Nearest 1/64
    61/64" (+0.0000)
    Type
    fractional drill

    Nearest equivalents in other systems

    Drills closest to 61/64"
    SystemDrillInchmmDifference
    Number / letterLetter Z0.413010.490-0.5401 in
    Metric24.25 mm0.954724.250+0.0016 in

    Speeds and feeds: in mild steel an HSS drill starts at about 360 RPM and 0.0123 in/rev (4.43 IPM); in 6061 aluminum about 1,000 RPM.

    61/64" drill speeds and feeds by material

    Jobber-length twist drill, D = 0.9531 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    61/64" drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2501,0006002,4000.012612.630.2
    Brass / free-machining1506004001,6000.00985.8815.7
    Low-carbon steel (1018)903603001,2000.01234.4314.8
    Alloy steel (4140, annealed)702802501,0000.01283.5812.8
    Stainless 304401601506000.01031.656.18
    Gray cast iron803202501,0000.01083.4610.8
    Titanium 6Al-4V251001004000.00590.592.36
    Plastics (acetal)3001,2005002,0000.00789.3615.6

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 360 RPM × 0.312 mm/rev = 112 mm/min.

    Worked example: 61/64" drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.9531 ≈ 360 RPM.
    3. Feed for a 0.953 in drill in mild steel ≈ 0.0123 in/rev.
    4. IPM = 360 × 0.0123 = 4.43 IPM.

    Peck cycle by hole depth

    61/64" drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 2.859 in (72.6 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 4.766 in (121 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 7.625 in (193.7 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a 61/64" drill

    Nearest drills

    • 24.25 mm: 0.9547 in / 24.250 mm (+0.0016 in)
    • 24.0 mm: 0.9449 in / 24.000 mm (-0.0082 in)
    • 24.5 mm: 0.9646 in / 24.500 mm (+0.0115 in)
    • 15/16": 0.9375 in / 23.813 mm (-0.0156 in)

    Common questions

    What is a 61/64" drill in decimal and mm?
    0.9531 in, or 24.209 mm; nearest number / letter drill: Letter Z (0.4130 in, -0.5401 in); nearest metric drill: 24.25 mm (0.9547 in, +0.0016 in).
    What RPM for a 61/64" drill in steel?
    In low-carbon steel (1018) an HSS 61/64" drill (0.9531 in) runs about 360 RPM at 90 SFM; a carbide drill about 1,200 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a 61/64" drill?
    About 0.0123 in/rev in mild steel, 0.0126 in/rev in aluminum and 0.0103 in/rev in 304 stainless. At 360 RPM that is 4.43 IPM in steel (IPM = RPM × IPR).
    What RPM for a 61/64" drill in aluminum?
    1,000 RPM with HSS (250 SFM) or up to 2,400 RPM with carbide (600 SFM), feeding about 0.0126 in/rev.
    What tap uses a 61/64" drill?
    1-20 (cut tap, 75% thread); 1-12 (cut tap, 50% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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