61/64" drill size
A 61/64" fractional drill is 0.9531 in (24.209 mm). It is the cut tap, 75% thread drill for 1-20.
- Decimal inch
- 0.9531
- Millimeters
- 24.209
- Nearest 1/64
- 61/64" (+0.0000)
- Type
- fractional drill
Nearest equivalents in other systems
| System | Drill | Inch | mm | Difference |
|---|---|---|---|---|
| Number / letter | Letter Z | 0.4130 | 10.490 | -0.5401 in |
| Metric | 24.25 mm | 0.9547 | 24.250 | +0.0016 in |
Speeds and feeds: in mild steel an HSS drill starts at about 360 RPM and 0.0123 in/rev (4.43 IPM); in 6061 aluminum about 1,000 RPM.
61/64" drill speeds and feeds by material
Jobber-length twist drill, D = 0.9531 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 1,000 | 600 | 2,400 | 0.0126 | 12.6 | 30.2 |
| Brass / free-machining | 150 | 600 | 400 | 1,600 | 0.0098 | 5.88 | 15.7 |
| Low-carbon steel (1018) | 90 | 360 | 300 | 1,200 | 0.0123 | 4.43 | 14.8 |
| Alloy steel (4140, annealed) | 70 | 280 | 250 | 1,000 | 0.0128 | 3.58 | 12.8 |
| Stainless 304 | 40 | 160 | 150 | 600 | 0.0103 | 1.65 | 6.18 |
| Gray cast iron | 80 | 320 | 250 | 1,000 | 0.0108 | 3.46 | 10.8 |
| Titanium 6Al-4V | 25 | 100 | 100 | 400 | 0.0059 | 0.59 | 2.36 |
| Plastics (acetal) | 300 | 1,200 | 500 | 2,000 | 0.0078 | 9.36 | 15.6 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 360 RPM × 0.312 mm/rev = 112 mm/min.
Worked example: 61/64" drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.9531 ≈ 360 RPM.
- Feed for a 0.953 in drill in mild steel ≈ 0.0123 in/rev.
- IPM = 360 × 0.0123 = 4.43 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 2.859 in (72.6 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 4.766 in (121 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 7.625 in (193.7 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 61/64" drill
- 1-20 — cut tap, 75% thread
- 1-12 — cut tap, 50% thread · tap speeds and feeds
Nearest drills
- 24.25 mm: 0.9547 in / 24.250 mm (+0.0016 in)
- 24.0 mm: 0.9449 in / 24.000 mm (-0.0082 in)
- 24.5 mm: 0.9646 in / 24.500 mm (+0.0115 in)
- 15/16": 0.9375 in / 23.813 mm (-0.0156 in)
Common questions
- What is a 61/64" drill in decimal and mm?
- 0.9531 in, or 24.209 mm; nearest number / letter drill: Letter Z (0.4130 in, -0.5401 in); nearest metric drill: 24.25 mm (0.9547 in, +0.0016 in).
- What RPM for a 61/64" drill in steel?
- In low-carbon steel (1018) an HSS 61/64" drill (0.9531 in) runs about 360 RPM at 90 SFM; a carbide drill about 1,200 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 61/64" drill?
- About 0.0123 in/rev in mild steel, 0.0126 in/rev in aluminum and 0.0103 in/rev in 304 stainless. At 360 RPM that is 4.43 IPM in steel (IPM = RPM × IPR).
- What RPM for a 61/64" drill in aluminum?
- 1,000 RPM with HSS (250 SFM) or up to 2,400 RPM with carbide (600 SFM), feeding about 0.0126 in/rev.
- What tap uses a 61/64" drill?
- 1-20 (cut tap, 75% thread); 1-12 (cut tap, 50% thread).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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