Letter Z drill size

    A letter Z drill is 0.4130 in (10.490 mm). It is the form (roll) tap, 65% thread drill for 7/16-20.

    Decimal inch
    0.4130
    Millimeters
    10.490
    Nearest 1/64
    13/32" (+0.0067)
    Type
    letter drill

    Nearest equivalents in other systems

    Drills closest to Letter Z
    SystemDrillInchmmDifference
    Fractional13/32"0.406310.319-0.0067 in
    Metric10.5 mm0.413410.500+0.0004 in

    Speeds and feeds: in mild steel an HSS drill starts at about 830 RPM and 0.0098 in/rev (8.13 IPM); in 6061 aluminum about 2,310 RPM.

    Letter Z drill speeds and feeds by material

    Jobber-length twist drill, D = 0.4130 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    Letter Z drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2502,3106005,5500.009020.850.0
    Brass / free-machining1501,3904003,7000.00699.5925.5
    Low-carbon steel (1018)908303002,7700.00988.1327.1
    Alloy steel (4140, annealed)706502502,3100.01087.0224.9
    Stainless 304403701501,3900.00692.559.59
    Gray cast iron807402502,3100.00715.2516.4
    Titanium 6Al-4V252301009200.00451.034.14
    Plastics (acetal)3002,7705004,6200.005314.724.5

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 830 RPM × 0.249 mm/rev = 207 mm/min.

    Worked example: letter Z drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.4130 ≈ 830 RPM.
    3. Feed for a 0.413 in drill in mild steel ≈ 0.0098 in/rev.
    4. IPM = 830 × 0.0098 = 8.13 IPM.

    Peck cycle by hole depth

    Letter Z drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 1.239 in (31.5 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 2.065 in (52.5 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 3.304 in (83.9 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a letter Z drill

    Nearest drills

    • 10.5 mm: 0.4134 in / 10.500 mm (+0.0004 in)
    • 10.4 mm: 0.4094 in / 10.400 mm (-0.0036 in)
    • 10.6 mm: 0.4173 in / 10.600 mm (+0.0043 in)
    • 13/32": 0.4063 in / 10.319 mm (-0.0067 in)

    Common questions

    What is a letter Z drill in decimal and mm?
    0.4130 in, or 10.490 mm; nearest fractional drill: 13/32" (0.4063 in, -0.0067 in); nearest metric drill: 10.5 mm (0.4134 in, +0.0004 in).
    What RPM for a letter Z drill in steel?
    In low-carbon steel (1018) an HSS letter Z drill (0.4130 in) runs about 830 RPM at 90 SFM; a carbide drill about 2,770 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a letter Z drill?
    About 0.0098 in/rev in mild steel, 0.0090 in/rev in aluminum and 0.0069 in/rev in 304 stainless. At 830 RPM that is 8.13 IPM in steel (IPM = RPM × IPR).
    What RPM for a letter Z drill in aluminum?
    2,310 RPM with HSS (250 SFM) or up to 5,550 RPM with carbide (600 SFM), feeding about 0.0090 in/rev.
    What tap uses a letter Z drill?
    7/16-20 (form (roll) tap, 65% thread); 7/16-28 (cut tap, 50% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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