Letter Y drill size

    A letter Y drill is 0.4040 in (10.262 mm). It is the cut tap, 75% thread drill for 7/16-28.

    Decimal inch
    0.4040
    Millimeters
    10.262
    Nearest 1/64
    13/32" (-0.0022)
    Type
    letter drill

    Nearest equivalents in other systems

    Drills closest to Letter Y
    SystemDrillInchmmDifference
    Fractional13/32"0.406310.319+0.0022 in
    Metric10.3 mm0.405510.300+0.0015 in

    Speeds and feeds: in mild steel an HSS drill starts at about 850 RPM and 0.0097 in/rev (8.25 IPM); in 6061 aluminum about 2,360 RPM.

    Letter Y drill speeds and feeds by material

    Jobber-length twist drill, D = 0.4040 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    Letter Y drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2502,3606005,6700.008820.849.9
    Brass / free-machining1501,4204003,7800.00679.5125.3
    Low-carbon steel (1018)908503002,8400.00978.2527.6
    Alloy steel (4140, annealed)706602502,3600.01077.0625.3
    Stainless 304403801501,4200.00682.589.66
    Gray cast iron807602502,3600.00705.3216.5
    Titanium 6Al-4V252401009500.00441.064.18
    Plastics (acetal)3002,8405004,7300.005214.824.6

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 850 RPM × 0.246 mm/rev = 209 mm/min.

    Worked example: letter Y drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.4040 ≈ 850 RPM.
    3. Feed for a 0.404 in drill in mild steel ≈ 0.0097 in/rev.
    4. IPM = 850 × 0.0097 = 8.25 IPM.

    Peck cycle by hole depth

    Letter Y drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 1.212 in (30.8 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 2.020 in (51.3 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 3.232 in (82.1 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a letter Y drill

    Nearest drills

    • 10.3 mm: 0.4055 in / 10.300 mm (+0.0015 in)
    • 13/32": 0.4063 in / 10.319 mm (+0.0022 in)
    • 10.2 mm: 0.4016 in / 10.200 mm (-0.0024 in)
    • 10.4 mm: 0.4094 in / 10.400 mm (+0.0054 in)

    Common questions

    What is a letter Y drill in decimal and mm?
    0.4040 in, or 10.262 mm; nearest fractional drill: 13/32" (0.4063 in, +0.0022 in); nearest metric drill: 10.3 mm (0.4055 in, +0.0015 in).
    What RPM for a letter Y drill in steel?
    In low-carbon steel (1018) an HSS letter Y drill (0.4040 in) runs about 850 RPM at 90 SFM; a carbide drill about 2,840 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a letter Y drill?
    About 0.0097 in/rev in mild steel, 0.0088 in/rev in aluminum and 0.0068 in/rev in 304 stainless. At 850 RPM that is 8.25 IPM in steel (IPM = RPM × IPR).
    What RPM for a letter Y drill in aluminum?
    2,360 RPM with HSS (250 SFM) or up to 5,670 RPM with carbide (600 SFM), feeding about 0.0088 in/rev.
    What tap uses a letter Y drill?
    7/16-28 (cut tap, 75% thread); 7/16-20 (cut tap, 50% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

    Free for machinists & programmers

    Put your skills on a free talent profile

    Machines, controls, certs and saved calculations in one profile shops can find.

    Create free profile
    For your shop

    Bring shift handoffs to your shop

    Stop losing job status between shifts. Every station's notes, counts and issues, handed off cleanly.

    See shift handoffs