Letter Y drill size
A letter Y drill is 0.4040 in (10.262 mm). It is the cut tap, 75% thread drill for 7/16-28.
- Decimal inch
- 0.4040
- Millimeters
- 10.262
- Nearest 1/64
- 13/32" (-0.0022)
- Type
- letter drill
Nearest equivalents in other systems
| System | Drill | Inch | mm | Difference |
|---|---|---|---|---|
| Fractional | 13/32" | 0.4063 | 10.319 | +0.0022 in |
| Metric | 10.3 mm | 0.4055 | 10.300 | +0.0015 in |
Speeds and feeds: in mild steel an HSS drill starts at about 850 RPM and 0.0097 in/rev (8.25 IPM); in 6061 aluminum about 2,360 RPM.
Letter Y drill speeds and feeds by material
Jobber-length twist drill, D = 0.4040 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 2,360 | 600 | 5,670 | 0.0088 | 20.8 | 49.9 |
| Brass / free-machining | 150 | 1,420 | 400 | 3,780 | 0.0067 | 9.51 | 25.3 |
| Low-carbon steel (1018) | 90 | 850 | 300 | 2,840 | 0.0097 | 8.25 | 27.6 |
| Alloy steel (4140, annealed) | 70 | 660 | 250 | 2,360 | 0.0107 | 7.06 | 25.3 |
| Stainless 304 | 40 | 380 | 150 | 1,420 | 0.0068 | 2.58 | 9.66 |
| Gray cast iron | 80 | 760 | 250 | 2,360 | 0.0070 | 5.32 | 16.5 |
| Titanium 6Al-4V | 25 | 240 | 100 | 950 | 0.0044 | 1.06 | 4.18 |
| Plastics (acetal) | 300 | 2,840 | 500 | 4,730 | 0.0052 | 14.8 | 24.6 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 850 RPM × 0.246 mm/rev = 209 mm/min.
Worked example: letter Y drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.4040 ≈ 850 RPM.
- Feed for a 0.404 in drill in mild steel ≈ 0.0097 in/rev.
- IPM = 850 × 0.0097 = 8.25 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 1.212 in (30.8 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 2.020 in (51.3 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 3.232 in (82.1 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a letter Y drill
- 7/16-28 — cut tap, 75% thread
- 7/16-20 — cut tap, 50% thread · tap speeds and feeds
Nearest drills
- 10.3 mm: 0.4055 in / 10.300 mm (+0.0015 in)
- 13/32": 0.4063 in / 10.319 mm (+0.0022 in)
- 10.2 mm: 0.4016 in / 10.200 mm (-0.0024 in)
- 10.4 mm: 0.4094 in / 10.400 mm (+0.0054 in)
Common questions
- What is a letter Y drill in decimal and mm?
- 0.4040 in, or 10.262 mm; nearest fractional drill: 13/32" (0.4063 in, +0.0022 in); nearest metric drill: 10.3 mm (0.4055 in, +0.0015 in).
- What RPM for a letter Y drill in steel?
- In low-carbon steel (1018) an HSS letter Y drill (0.4040 in) runs about 850 RPM at 90 SFM; a carbide drill about 2,840 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a letter Y drill?
- About 0.0097 in/rev in mild steel, 0.0088 in/rev in aluminum and 0.0068 in/rev in 304 stainless. At 850 RPM that is 8.25 IPM in steel (IPM = RPM × IPR).
- What RPM for a letter Y drill in aluminum?
- 2,360 RPM with HSS (250 SFM) or up to 5,670 RPM with carbide (600 SFM), feeding about 0.0088 in/rev.
- What tap uses a letter Y drill?
- 7/16-28 (cut tap, 75% thread); 7/16-20 (cut tap, 50% thread).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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