Letter X drill size

    A letter X drill is 0.3970 in (10.084 mm).

    Decimal inch
    0.3970
    Millimeters
    10.084
    Nearest 1/64
    25/64" (+0.0064)
    Type
    letter drill

    Nearest equivalents in other systems

    Drills closest to Letter X
    SystemDrillInchmmDifference
    Fractional25/64"0.39069.922-0.0064 in
    Metric10.1 mm0.397610.100+0.0006 in

    Speeds and feeds: in mild steel an HSS drill starts at about 870 RPM and 0.0097 in/rev (8.44 IPM); in 6061 aluminum about 2,410 RPM.

    Letter X drill speeds and feeds by material

    Jobber-length twist drill, D = 0.3970 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    Letter X drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2502,4106005,7700.008821.250.8
    Brass / free-machining1501,4404003,8500.00669.5025.4
    Low-carbon steel (1018)908703002,8900.00978.4428.0
    Alloy steel (4140, annealed)706702502,4100.01077.1725.8
    Stainless 304403801501,4400.00662.519.50
    Gray cast iron807702502,4100.00695.3116.6
    Titanium 6Al-4V252401009600.00441.064.22
    Plastics (acetal)3002,8905004,8100.005215.025.0

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 870 RPM × 0.246 mm/rev = 214 mm/min.

    Worked example: letter X drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.3970 ≈ 870 RPM.
    3. Feed for a 0.397 in drill in mild steel ≈ 0.0097 in/rev.
    4. IPM = 870 × 0.0097 = 8.44 IPM.

    Peck cycle by hole depth

    Letter X drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 1.191 in (30.3 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 1.985 in (50.4 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 3.176 in (80.7 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a letter X drill

    No standard UNC, UNF or metric tap in our tables calls for a letter X drill. Use it for clearance, pilot or reamer prep holes.

    Nearest drills

    • 10.1 mm: 0.3976 in / 10.100 mm (+0.0006 in)
    • 10.0 mm: 0.3937 in / 10.000 mm (-0.0033 in)
    • 10.2 mm: 0.4016 in / 10.200 mm (+0.0046 in)
    • 25/64": 0.3906 in / 9.922 mm (-0.0064 in)

    Common questions

    What is a letter X drill in decimal and mm?
    0.3970 in, or 10.084 mm; nearest fractional drill: 25/64" (0.3906 in, -0.0064 in); nearest metric drill: 10.1 mm (0.3976 in, +0.0006 in).
    What RPM for a letter X drill in steel?
    In low-carbon steel (1018) an HSS letter X drill (0.3970 in) runs about 870 RPM at 90 SFM; a carbide drill about 2,890 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a letter X drill?
    About 0.0097 in/rev in mild steel, 0.0088 in/rev in aluminum and 0.0066 in/rev in 304 stainless. At 870 RPM that is 8.44 IPM in steel (IPM = RPM × IPR).
    What RPM for a letter X drill in aluminum?
    2,410 RPM with HSS (250 SFM) or up to 5,770 RPM with carbide (600 SFM), feeding about 0.0088 in/rev.
    What size is a letter X drill?
    0.3970 in / 10.08 mm. The nearest other drills are 10.1 mm (0.3976 in), 10.0 mm (0.3937 in), 10.2 mm (0.4016 in).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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