1" drill size

    A 1" fractional drill is 1.0000 in (25.400 mm). It is the cut tap, 75% thread drill for 1-1/8-8.

    Decimal inch
    1.0000
    Millimeters
    25.400
    Nearest 1/64
    1" (+0.0000)
    Type
    fractional drill

    Nearest equivalents in other systems

    Drills closest to 1"
    SystemDrillInchmmDifference
    Number / letterLetter Z0.413010.490-0.5870 in
    Metric25.5 mm1.003925.500+0.0039 in

    Speeds and feeds: in mild steel an HSS drill starts at about 340 RPM and 0.0125 in/rev (4.25 IPM); in 6061 aluminum about 950 RPM.

    1" drill speeds and feeds by material

    Jobber-length twist drill, D = 1.0000 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    1" drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2509506002,2900.013012.329.8
    Brass / free-machining1505704001,5300.01005.7015.3
    Low-carbon steel (1018)903403001,1500.01254.2514.4
    Alloy steel (4140, annealed)702702509500.01303.5112.3
    Stainless 304401501505700.01051.585.99
    Gray cast iron803102509500.01103.4110.4
    Titanium 6Al-4V251001003800.00600.602.28
    Plastics (acetal)3001,1505001,9100.00809.2015.3

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 340 RPM × 0.318 mm/rev = 108 mm/min.

    Worked example: 1" drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 1.0000 ≈ 340 RPM.
    3. Feed for a 1.000 in drill in mild steel ≈ 0.0125 in/rev.
    4. IPM = 340 × 0.0125 = 4.25 IPM.

    Peck cycle by hole depth

    1" drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 3.000 in (76.2 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 5.000 in (127 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 8.000 in (203.2 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a 1" drill

    Nearest drills

    • 25.5 mm: 1.0039 in / 25.500 mm (+0.0039 in)
    • 25.25 mm: 0.9941 in / 25.250 mm (-0.0059 in)
    • 25.75 mm: 1.0138 in / 25.750 mm (+0.0138 in)
    • 63/64": 0.9844 in / 25.003 mm (-0.0156 in)

    Common questions

    What is a 1" drill in decimal and mm?
    1.0000 in, or 25.400 mm; nearest number / letter drill: Letter Z (0.4130 in, -0.5870 in); nearest metric drill: 25.5 mm (1.0039 in, +0.0039 in).
    What RPM for a 1" drill in steel?
    In low-carbon steel (1018) an HSS 1" drill (1.0000 in) runs about 340 RPM at 90 SFM; a carbide drill about 1,150 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a 1" drill?
    About 0.0125 in/rev in mild steel, 0.0130 in/rev in aluminum and 0.0105 in/rev in 304 stainless. At 340 RPM that is 4.25 IPM in steel (IPM = RPM × IPR).
    What RPM for a 1" drill in aluminum?
    950 RPM with HSS (250 SFM) or up to 2,290 RPM with carbide (600 SFM), feeding about 0.0130 in/rev.
    What tap uses a 1" drill?
    1-1/8-8 (cut tap, 75% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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