49/64" drill size

    A 49/64" fractional drill is 0.7656 in (19.447 mm). It is the cut tap, 75% thread drill for 7/8-9.

    Decimal inch
    0.7656
    Millimeters
    19.447
    Nearest 1/64
    49/64" (+0.0000)
    Type
    fractional drill

    Nearest equivalents in other systems

    Drills closest to 49/64"
    SystemDrillInchmmDifference
    Number / letterLetter Z0.413010.490-0.3526 in
    Metric19.5 mm0.767719.500+0.0021 in

    Speeds and feeds: in mild steel an HSS drill starts at about 450 RPM and 0.0116 in/rev (5.22 IPM); in 6061 aluminum about 1,250 RPM.

    49/64" drill speeds and feeds by material

    Jobber-length twist drill, D = 0.7656 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    49/64" drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2501,2506002,9900.011113.933.2
    Brass / free-machining1507504002,0000.00916.8318.2
    Low-carbon steel (1018)904503001,5000.01165.2217.4
    Alloy steel (4140, annealed)703502501,2500.01214.2315.1
    Stainless 304402001507500.00961.927.20
    Gray cast iron804002501,2500.01014.0412.6
    Titanium 6Al-4V251201005000.00550.662.75
    Plastics (acetal)3001,5005002,4900.007110.717.7

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 450 RPM × 0.295 mm/rev = 133 mm/min.

    Worked example: 49/64" drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.7656 ≈ 450 RPM.
    3. Feed for a 0.766 in drill in mild steel ≈ 0.0116 in/rev.
    4. IPM = 450 × 0.0116 = 5.22 IPM.

    Peck cycle by hole depth

    49/64" drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 2.297 in (58.3 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 3.828 in (97.2 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 6.125 in (155.6 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a 49/64" drill

    Nearest drills

    • 19.5 mm: 0.7677 in / 19.500 mm (+0.0021 in)
    • 19.25 mm: 0.7579 in / 19.250 mm (-0.0077 in)
    • 19.75 mm: 0.7776 in / 19.750 mm (+0.0119 in)
    • 3/4": 0.7500 in / 19.050 mm (-0.0156 in)

    Common questions

    What is a 49/64" drill in decimal and mm?
    0.7656 in, or 19.447 mm; nearest number / letter drill: Letter Z (0.4130 in, -0.3526 in); nearest metric drill: 19.5 mm (0.7677 in, +0.0021 in).
    What RPM for a 49/64" drill in steel?
    In low-carbon steel (1018) an HSS 49/64" drill (0.7656 in) runs about 450 RPM at 90 SFM; a carbide drill about 1,500 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a 49/64" drill?
    About 0.0116 in/rev in mild steel, 0.0111 in/rev in aluminum and 0.0096 in/rev in 304 stainless. At 450 RPM that is 5.22 IPM in steel (IPM = RPM × IPR).
    What RPM for a 49/64" drill in aluminum?
    1,250 RPM with HSS (250 SFM) or up to 2,990 RPM with carbide (600 SFM), feeding about 0.0111 in/rev.
    What tap uses a 49/64" drill?
    7/8-9 (cut tap, 75% thread); 13/16-20 (cut tap, 75% thread); 3/4-10 (Helicoil / STI insert (3/4-10×1D)).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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