49/64" drill size
A 49/64" fractional drill is 0.7656 in (19.447 mm). It is the cut tap, 75% thread drill for 7/8-9.
- Decimal inch
- 0.7656
- Millimeters
- 19.447
- Nearest 1/64
- 49/64" (+0.0000)
- Type
- fractional drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 450 RPM and 0.0116 in/rev (5.22 IPM); in 6061 aluminum about 1,250 RPM.
49/64" drill speeds and feeds by material
Jobber-length twist drill, D = 0.7656 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 1,250 | 600 | 2,990 | 0.0111 | 13.9 | 33.2 |
| Brass / free-machining | 150 | 750 | 400 | 2,000 | 0.0091 | 6.83 | 18.2 |
| Low-carbon steel (1018) | 90 | 450 | 300 | 1,500 | 0.0116 | 5.22 | 17.4 |
| Alloy steel (4140, annealed) | 70 | 350 | 250 | 1,250 | 0.0121 | 4.23 | 15.1 |
| Stainless 304 | 40 | 200 | 150 | 750 | 0.0096 | 1.92 | 7.20 |
| Gray cast iron | 80 | 400 | 250 | 1,250 | 0.0101 | 4.04 | 12.6 |
| Titanium 6Al-4V | 25 | 120 | 100 | 500 | 0.0055 | 0.66 | 2.75 |
| Plastics (acetal) | 300 | 1,500 | 500 | 2,490 | 0.0071 | 10.7 | 17.7 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 450 RPM × 0.295 mm/rev = 133 mm/min.
Worked example: 49/64" drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.7656 ≈ 450 RPM.
- Feed for a 0.766 in drill in mild steel ≈ 0.0116 in/rev.
- IPM = 450 × 0.0116 = 5.22 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 2.297 in (58.3 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 3.828 in (97.2 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 6.125 in (155.6 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 49/64" drill
- 7/8-9 — cut tap, 75% thread · tap speeds and feeds
- 13/16-20 — cut tap, 75% thread
- 3/4-10 — Helicoil / STI insert (3/4-10×1D) · tap speeds and feeds
Nearest drills
- 19.5 mm: 0.7677 in / 19.500 mm (+0.0021 in)
- 19.25 mm: 0.7579 in / 19.250 mm (-0.0077 in)
- 19.75 mm: 0.7776 in / 19.750 mm (+0.0119 in)
- 3/4": 0.7500 in / 19.050 mm (-0.0156 in)
Common questions
- What is a 49/64" drill in decimal and mm?
- 0.7656 in, or 19.447 mm; nearest number / letter drill: Letter Z (0.4130 in, -0.3526 in); nearest metric drill: 19.5 mm (0.7677 in, +0.0021 in).
- What RPM for a 49/64" drill in steel?
- In low-carbon steel (1018) an HSS 49/64" drill (0.7656 in) runs about 450 RPM at 90 SFM; a carbide drill about 1,500 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 49/64" drill?
- About 0.0116 in/rev in mild steel, 0.0111 in/rev in aluminum and 0.0096 in/rev in 304 stainless. At 450 RPM that is 5.22 IPM in steel (IPM = RPM × IPR).
- What RPM for a 49/64" drill in aluminum?
- 1,250 RPM with HSS (250 SFM) or up to 2,990 RPM with carbide (600 SFM), feeding about 0.0111 in/rev.
- What tap uses a 49/64" drill?
- 7/8-9 (cut tap, 75% thread); 13/16-20 (cut tap, 75% thread); 3/4-10 (Helicoil / STI insert (3/4-10×1D)).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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