25/32" drill size

    A 25/32" fractional drill is 0.7813 in (19.844 mm). It is the cut tap, 50% thread drill for 13/16-20.

    Decimal inch
    0.7813
    Millimeters
    19.844
    Nearest 1/64
    25/32" (+0.0000)
    Type
    fractional drill

    Nearest equivalents in other systems

    Drills closest to 25/32"
    SystemDrillInchmmDifference
    Number / letterLetter Z0.413010.490-0.3683 in
    Metric19.75 mm0.777619.750-0.0037 in

    Speeds and feeds: in mild steel an HSS drill starts at about 440 RPM and 0.0116 in/rev (5.10 IPM); in 6061 aluminum about 1,220 RPM.

    25/32" drill speeds and feeds by material

    Jobber-length twist drill, D = 0.7813 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    25/32" drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2501,2206002,9300.011313.833.1
    Brass / free-machining1507304001,9600.00916.6417.8
    Low-carbon steel (1018)904403001,4700.01165.1017.1
    Alloy steel (4140, annealed)703402501,2200.01214.1114.8
    Stainless 304402001507300.00961.927.01
    Gray cast iron803902501,2200.01013.9412.3
    Titanium 6Al-4V251201004900.00560.672.74
    Plastics (acetal)3001,4705002,4400.007110.417.3

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 440 RPM × 0.295 mm/rev = 130 mm/min.

    Worked example: 25/32" drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.7813 ≈ 440 RPM.
    3. Feed for a 0.781 in drill in mild steel ≈ 0.0116 in/rev.
    4. IPM = 440 × 0.0116 = 5.10 IPM.

    Peck cycle by hole depth

    25/32" drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 2.344 in (59.5 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 3.906 in (99.2 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 6.250 in (158.8 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a 25/32" drill

    Nearest drills

    • 19.75 mm: 0.7776 in / 19.750 mm (-0.0037 in)
    • 20.0 mm: 0.7874 in / 20.000 mm (+0.0062 in)
    • 19.5 mm: 0.7677 in / 19.500 mm (-0.0135 in)
    • 49/64": 0.7656 in / 19.447 mm (-0.0156 in)

    Common questions

    What is a 25/32" drill in decimal and mm?
    0.7813 in, or 19.844 mm; nearest number / letter drill: Letter Z (0.4130 in, -0.3683 in); nearest metric drill: 19.75 mm (0.7776 in, -0.0037 in).
    What RPM for a 25/32" drill in steel?
    In low-carbon steel (1018) an HSS 25/32" drill (0.7813 in) runs about 440 RPM at 90 SFM; a carbide drill about 1,470 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a 25/32" drill?
    About 0.0116 in/rev in mild steel, 0.0113 in/rev in aluminum and 0.0096 in/rev in 304 stainless. At 440 RPM that is 5.10 IPM in steel (IPM = RPM × IPR).
    What RPM for a 25/32" drill in aluminum?
    1,220 RPM with HSS (250 SFM) or up to 2,930 RPM with carbide (600 SFM), feeding about 0.0113 in/rev.
    What tap uses a 25/32" drill?
    13/16-20 (cut tap, 50% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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