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    M5×0.8 tap drill size

    Use a 4.2mm drill (4.20 mm) for a M5×0.8 cutting tap at 75% thread.

    Drills for M5×0.8 (Metric)
    Tap typeDrillDecimal (mm)
    Cutting tap, 75% thread4.2mm4.20
    Cutting tap, 50% thread (hard material)4.4mm4.40
    Roll / form tap, 65% thread4.65 mm4.65
    Helicoil / STI insert (M5×0.8×1D)5.6mm5.60
    Pitch
    0.8 mm
    Major Ø
    5.00
    Pitch Ø
    4.48
    Minor Ø
    4.13

    Common questions

    What size drill for a M5×0.8 tap?
    Use a 4.2mm drill (4.20 mm) for a M5×0.8 cutting tap at 75% thread.
    What drill for a M5×0.8 roll (form) tap?
    About 4.65 mm; the nearest standard drill is 4.65 mm. Check your tap maker's table.
    What drill for a M5×0.8 Helicoil?
    Drill 5.6mm (5.60 mm), then tap with the M5×0.8 STI tap.

    Other Metric sizes

    Drill sizes from Machinery's Handbook and ASME B1.1/B1.13M; roll tap sizes from the form-tap formula. Tap and insert makers' tables are authoritative.