1/4" drill size
A 1/4" fractional drill is 0.2500 in (6.350 mm).
- Decimal inch
- 0.2500
- Millimeters
- 6.350
- Nearest 1/64
- 1/4" (+0.0000)
- Type
- fractional drill
Nearest equivalents in other systems
| System | Drill | Inch | mm | Difference |
|---|---|---|---|---|
| Number / letter | Letter E | 0.2500 | 6.350 | +0.0000 in |
| Metric | 6.3 mm | 0.2480 | 6.300 | -0.0020 in |
Speeds and feeds: in mild steel an HSS drill starts at about 1,380 RPM and 0.0065 in/rev (8.97 IPM); in 6061 aluminum about 3,820 RPM.
1/4" drill speeds and feeds by material
Jobber-length twist drill, D = 0.2500 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 3,820 | 600 | 9,170 | 0.0060 | 22.9 | 55.0 |
| Brass / free-machining | 150 | 2,290 | 400 | 6,110 | 0.0053 | 12.1 | 32.4 |
| Low-carbon steel (1018) | 90 | 1,380 | 300 | 4,580 | 0.0065 | 8.97 | 29.8 |
| Alloy steel (4140, annealed) | 70 | 1,070 | 250 | 3,820 | 0.0065 | 6.96 | 24.8 |
| Stainless 304 | 40 | 610 | 150 | 2,290 | 0.0043 | 2.62 | 9.85 |
| Gray cast iron | 80 | 1,220 | 250 | 3,820 | 0.0045 | 5.49 | 17.2 |
| Titanium 6Al-4V | 25 | 380 | 100 | 1,530 | 0.0030 | 1.14 | 4.59 |
| Plastics (acetal) | 300 | 4,580 | 500 | 7,640 | 0.0040 | 18.3 | 30.6 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,380 RPM × 0.165 mm/rev = 228 mm/min.
Worked example: 1/4" drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.2500 ≈ 1,380 RPM.
- Feed for a 0.250 in drill in mild steel ≈ 0.0065 in/rev.
- IPM = 1,380 × 0.0065 = 8.97 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.750 in (19 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 1.250 in (31.8 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 2.000 in (50.8 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 1/4" drill
No standard UNC, UNF or metric tap in our tables calls for a 1/4" drill. Use it for clearance, pilot or reamer prep holes.
Nearest drills
- Letter E: 0.2500 in / 6.350 mm (0.0000 in)
- 6.3 mm: 0.2480 in / 6.300 mm (-0.0020 in)
- 6.4 mm: 0.2520 in / 6.400 mm (+0.0020 in)
- Letter D: 0.2460 in / 6.248 mm (-0.0040 in)
Common questions
- What is a 1/4" drill in decimal and mm?
- 0.2500 in, or 6.350 mm; nearest number / letter drill: Letter E (0.2500 in, +0.0000 in); nearest metric drill: 6.3 mm (0.2480 in, -0.0020 in).
- What RPM for a 1/4" drill in steel?
- In low-carbon steel (1018) an HSS 1/4" drill (0.2500 in) runs about 1,380 RPM at 90 SFM; a carbide drill about 4,580 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 1/4" drill?
- About 0.0065 in/rev in mild steel, 0.0060 in/rev in aluminum and 0.0043 in/rev in 304 stainless. At 1,380 RPM that is 8.97 IPM in steel (IPM = RPM × IPR).
- What RPM for a 1/4" drill in aluminum?
- 3,820 RPM with HSS (250 SFM) or up to 9,170 RPM with carbide (600 SFM), feeding about 0.0060 in/rev.
- What size is a 1/4" drill?
- 0.2500 in / 6.350 mm. The nearest other drills are Letter E (0.2500 in), 6.3 mm (0.2480 in), 6.4 mm (0.2520 in).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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