6.5 mm drill size
A 6.5 mm metric drill is 0.2559 in (6.500 mm).
- Decimal inch
- 0.2559
- Millimeters
- 6.500
- Nearest 1/64
- 1/4" (+0.0059)
- Type
- metric drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 1,340 RPM and 0.0066 in/rev (8.84 IPM); in 6061 aluminum about 3,730 RPM.
6.5 mm drill speeds and feeds by material
Jobber-length twist drill, D = 0.2559 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 3,730 | 600 | 8,960 | 0.0061 | 22.8 | 54.7 |
| Brass / free-machining | 150 | 2,240 | 400 | 5,970 | 0.0053 | 11.9 | 31.6 |
| Low-carbon steel (1018) | 90 | 1,340 | 300 | 4,480 | 0.0066 | 8.84 | 29.6 |
| Alloy steel (4140, annealed) | 70 | 1,040 | 250 | 3,730 | 0.0067 | 6.97 | 25.0 |
| Stainless 304 | 40 | 600 | 150 | 2,240 | 0.0043 | 2.58 | 9.63 |
| Gray cast iron | 80 | 1,190 | 250 | 3,730 | 0.0046 | 5.47 | 17.2 |
| Titanium 6Al-4V | 25 | 370 | 100 | 1,490 | 0.0031 | 1.15 | 4.62 |
| Plastics (acetal) | 300 | 4,480 | 500 | 7,460 | 0.0040 | 17.9 | 29.8 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,340 RPM × 0.168 mm/rev = 225 mm/min.
Worked example: 6.5 mm drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.2559 ≈ 1,340 RPM.
- Feed for a 0.256 in drill in mild steel ≈ 0.0066 in/rev.
- IPM = 1,340 × 0.0066 = 8.84 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.768 in (19.5 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 1.280 in (32.5 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 2.047 in (52 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 6.5 mm drill
No standard UNC, UNF or metric tap in our tables calls for a 6.5 mm drill. Use it for clearance, pilot or reamer prep holes.
Nearest drills
- Letter F: 0.2570 in / 6.528 mm (+0.0011 in)
- 6.6 mm: 0.2598 in / 6.600 mm (+0.0039 in)
- 6.4 mm: 0.2520 in / 6.400 mm (-0.0039 in)
- Letter G: 0.2610 in / 6.629 mm (+0.0051 in)
Common questions
- What is a 6.5 mm drill in decimal and mm?
- 0.2559 in, or 6.500 mm; nearest fractional drill: 1/4" (0.2500 in, -0.0059 in); nearest number / letter drill: Letter F (0.2570 in, +0.0011 in).
- What RPM for a 6.5 mm drill in steel?
- In low-carbon steel (1018) an HSS 6.5 mm drill (0.2559 in) runs about 1,340 RPM at 90 SFM; a carbide drill about 4,480 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 6.5 mm drill?
- About 0.0066 in/rev in mild steel, 0.0061 in/rev in aluminum and 0.0043 in/rev in 304 stainless. At 1,340 RPM that is 8.84 IPM in steel (IPM = RPM × IPR).
- What RPM for a 6.5 mm drill in aluminum?
- 3,730 RPM with HSS (250 SFM) or up to 8,960 RPM with carbide (600 SFM), feeding about 0.0061 in/rev.
- What size is a 6.5 mm drill?
- 0.2559 in / 6.500 mm. The nearest other drills are Letter F (0.2570 in), 6.6 mm (0.2598 in), 6.4 mm (0.2520 in).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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