6.5 mm drill size

    A 6.5 mm metric drill is 0.2559 in (6.500 mm).

    Decimal inch
    0.2559
    Millimeters
    6.500
    Nearest 1/64
    1/4" (+0.0059)
    Type
    metric drill

    Nearest equivalents in other systems

    Drills closest to 6.5 mm
    SystemDrillInchmmDifference
    Fractional1/4"0.25006.350-0.0059 in
    Number / letterLetter F0.25706.528+0.0011 in

    Speeds and feeds: in mild steel an HSS drill starts at about 1,340 RPM and 0.0066 in/rev (8.84 IPM); in 6061 aluminum about 3,730 RPM.

    6.5 mm drill speeds and feeds by material

    Jobber-length twist drill, D = 0.2559 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    6.5 mm drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2503,7306008,9600.006122.854.7
    Brass / free-machining1502,2404005,9700.005311.931.6
    Low-carbon steel (1018)901,3403004,4800.00668.8429.6
    Alloy steel (4140, annealed)701,0402503,7300.00676.9725.0
    Stainless 304406001502,2400.00432.589.63
    Gray cast iron801,1902503,7300.00465.4717.2
    Titanium 6Al-4V253701001,4900.00311.154.62
    Plastics (acetal)3004,4805007,4600.004017.929.8

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,340 RPM × 0.168 mm/rev = 225 mm/min.

    Worked example: 6.5 mm drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.2559 ≈ 1,340 RPM.
    3. Feed for a 0.256 in drill in mild steel ≈ 0.0066 in/rev.
    4. IPM = 1,340 × 0.0066 = 8.84 IPM.

    Peck cycle by hole depth

    6.5 mm drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.768 in (19.5 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 1.280 in (32.5 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 2.047 in (52 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a 6.5 mm drill

    No standard UNC, UNF or metric tap in our tables calls for a 6.5 mm drill. Use it for clearance, pilot or reamer prep holes.

    Nearest drills

    • Letter F: 0.2570 in / 6.528 mm (+0.0011 in)
    • 6.6 mm: 0.2598 in / 6.600 mm (+0.0039 in)
    • 6.4 mm: 0.2520 in / 6.400 mm (-0.0039 in)
    • Letter G: 0.2610 in / 6.629 mm (+0.0051 in)

    Common questions

    What is a 6.5 mm drill in decimal and mm?
    0.2559 in, or 6.500 mm; nearest fractional drill: 1/4" (0.2500 in, -0.0059 in); nearest number / letter drill: Letter F (0.2570 in, +0.0011 in).
    What RPM for a 6.5 mm drill in steel?
    In low-carbon steel (1018) an HSS 6.5 mm drill (0.2559 in) runs about 1,340 RPM at 90 SFM; a carbide drill about 4,480 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a 6.5 mm drill?
    About 0.0066 in/rev in mild steel, 0.0061 in/rev in aluminum and 0.0043 in/rev in 304 stainless. At 1,340 RPM that is 8.84 IPM in steel (IPM = RPM × IPR).
    What RPM for a 6.5 mm drill in aluminum?
    3,730 RPM with HSS (250 SFM) or up to 8,960 RPM with carbide (600 SFM), feeding about 0.0061 in/rev.
    What size is a 6.5 mm drill?
    0.2559 in / 6.500 mm. The nearest other drills are Letter F (0.2570 in), 6.6 mm (0.2598 in), 6.4 mm (0.2520 in).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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