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    6-32 tap drill size

    Use a #36 drill (0.1065 in) for a 6-32 cutting tap at 75% thread.

    Drills for 6-32 (UNC)
    Tap typeDrillDecimal (in)
    Cutting tap, 75% thread#360.1065
    Cutting tap, 50% thread (hard material)#320.1160
    Roll / form tap, 65% thread1/80.1250
    Helicoil / STI insert (#6-32×1D)#250.1495
    Pitch
    0.7938 mm (32 TPI)
    Major Ø
    0.1380
    Pitch Ø
    0.1177
    Minor Ø
    0.0997

    Common questions

    What size drill for a 6-32 tap?
    Use a #36 drill (0.1065 in) for a 6-32 cutting tap at 75% thread.
    What drill for a 6-32 roll (form) tap?
    About 0.1242 in; the nearest standard drill is 1/8. Check your tap maker's table.
    What drill for a 6-32 Helicoil?
    Drill #25 (0.1495 in), then tap with the 6-32 STI tap.

    Other UNC sizes

    Drill sizes from Machinery's Handbook and ASME B1.1/B1.13M; roll tap sizes from the form-tap formula. Tap and insert makers' tables are authoritative.