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    1/4-20 tap drill size

    Use a #7 drill (0.2010 in) for a 1/4-20 cutting tap at 75% thread.

    Drills for 1/4-20 (UNC)
    Tap typeDrillDecimal (in)
    Cutting tap, 75% thread#70.2010
    Cutting tap, 50% thread (hard material)7/32"0.2188
    Roll / form tap, 65% thread#10.2280
    Helicoil / STI insert (1/4-20×1D)F0.2570
    Pitch
    1.27 mm (20 TPI)
    Major Ø
    0.2500
    Pitch Ø
    0.2175
    Minor Ø
    0.1887

    Common questions

    What size drill for a 1/4-20 tap?
    Use a #7 drill (0.2010 in) for a 1/4-20 cutting tap at 75% thread.
    What drill for a 1/4-20 roll (form) tap?
    About 0.2279 in; the nearest standard drill is #1. Check your tap maker's table.
    What drill for a 1/4-20 Helicoil?
    Drill F (0.2570 in), then tap with the 1/4-20 STI tap.

    Other UNC sizes

    Drill sizes from Machinery's Handbook and ASME B1.1/B1.13M; roll tap sizes from the form-tap formula. Tap and insert makers' tables are authoritative.