2-1/4-4.5 tap drill size

    Use a 2-1/32 drill (2.0313 in) for a 2-1/4-4.5 cutting tap at 75% thread.

    Drills for 2-1/4-4.5 (UNC)
    Tap typeDrillDecimal (in)
    Cutting tap, 75% thread2-1/322.0313
    Cutting tap, 50% thread (hard material)2-7/642.1094
    Roll / form tap, 65% thread2-5/322.1563
    Pitch
    5.6444 mm (4.5 TPI)
    Major Ø
    2.2500
    Pitch Ø
    2.1057
    Minor Ø
    2.0094

    Common questions

    What size drill for a 2-1/4-4.5 tap?
    Use a 2-1/32 drill (2.0313 in) for a 2-1/4-4.5 cutting tap at 75% thread.
    What drill for a 2-1/4-4.5 roll (form) tap?
    About 2.1518 in; the nearest standard drill is 2-5/32. Check your tap maker's table.

    Other UNC sizes

    Drill sizes from Machinery's Handbook and ASME B1.1/B1.13M; roll tap sizes from the form-tap formula. Tap and insert makers' tables are authoritative.

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