Letter I drill size

    A letter I drill is 0.2720 in (6.909 mm). It is the cut tap, 75% thread drill for 5/16-24.

    Decimal inch
    0.2720
    Millimeters
    6.909
    Nearest 1/64
    17/64" (+0.0064)
    Type
    letter drill

    Nearest equivalents in other systems

    Drills closest to Letter I
    SystemDrillInchmmDifference
    Fractional17/64"0.26566.747-0.0064 in
    Metric6.9 mm0.27176.900-0.0003 in

    Speeds and feeds: in mild steel an HSS drill starts at about 1,260 RPM and 0.0070 in/rev (8.82 IPM); in 6061 aluminum about 3,510 RPM.

    Letter I drill speeds and feeds by material

    Jobber-length twist drill, D = 0.2720 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    Letter I drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2503,5106008,4300.006422.554.0
    Brass / free-machining1502,1104005,6200.005411.430.4
    Low-carbon steel (1018)901,2603004,2100.00708.8229.5
    Alloy steel (4140, annealed)709802503,5100.00727.0625.3
    Stainless 304405601502,1100.00462.589.71
    Gray cast iron801,1202503,5100.00495.4917.2
    Titanium 6Al-4V253501001,4000.00321.124.48
    Plastics (acetal)3004,2105007,0200.004217.729.5

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,260 RPM × 0.178 mm/rev = 224 mm/min.

    Worked example: letter I drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.2720 ≈ 1,260 RPM.
    3. Feed for a 0.272 in drill in mild steel ≈ 0.0070 in/rev.
    4. IPM = 1,260 × 0.0070 = 8.82 IPM.

    Peck cycle by hole depth

    Letter I drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.816 in (20.7 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 1.360 in (34.5 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 2.176 in (55.3 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a letter I drill

    Nearest drills

    • 6.9 mm: 0.2717 in / 6.900 mm (-0.0003 in)
    • 7.0 mm: 0.2756 in / 7.000 mm (+0.0036 in)
    • 6.8 mm: 0.2677 in / 6.800 mm (-0.0043 in)
    • Letter J: 0.2770 in / 7.036 mm (+0.0050 in)

    Common questions

    What is a letter I drill in decimal and mm?
    0.2720 in, or 6.909 mm; nearest fractional drill: 17/64" (0.2656 in, -0.0064 in); nearest metric drill: 6.9 mm (0.2717 in, -0.0003 in).
    What RPM for a letter I drill in steel?
    In low-carbon steel (1018) an HSS letter I drill (0.2720 in) runs about 1,260 RPM at 90 SFM; a carbide drill about 4,210 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a letter I drill?
    About 0.0070 in/rev in mild steel, 0.0064 in/rev in aluminum and 0.0046 in/rev in 304 stainless. At 1,260 RPM that is 8.82 IPM in steel (IPM = RPM × IPR).
    What RPM for a letter I drill in aluminum?
    3,510 RPM with HSS (250 SFM) or up to 8,430 RPM with carbide (600 SFM), feeding about 0.0064 in/rev.
    What tap uses a letter I drill?
    5/16-24 (cut tap, 75% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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