Letter I drill size
A letter I drill is 0.2720 in (6.909 mm). It is the cut tap, 75% thread drill for 5/16-24.
- Decimal inch
- 0.2720
- Millimeters
- 6.909
- Nearest 1/64
- 17/64" (+0.0064)
- Type
- letter drill
Nearest equivalents in other systems
| System | Drill | Inch | mm | Difference |
|---|---|---|---|---|
| Fractional | 17/64" | 0.2656 | 6.747 | -0.0064 in |
| Metric | 6.9 mm | 0.2717 | 6.900 | -0.0003 in |
Speeds and feeds: in mild steel an HSS drill starts at about 1,260 RPM and 0.0070 in/rev (8.82 IPM); in 6061 aluminum about 3,510 RPM.
Letter I drill speeds and feeds by material
Jobber-length twist drill, D = 0.2720 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 3,510 | 600 | 8,430 | 0.0064 | 22.5 | 54.0 |
| Brass / free-machining | 150 | 2,110 | 400 | 5,620 | 0.0054 | 11.4 | 30.4 |
| Low-carbon steel (1018) | 90 | 1,260 | 300 | 4,210 | 0.0070 | 8.82 | 29.5 |
| Alloy steel (4140, annealed) | 70 | 980 | 250 | 3,510 | 0.0072 | 7.06 | 25.3 |
| Stainless 304 | 40 | 560 | 150 | 2,110 | 0.0046 | 2.58 | 9.71 |
| Gray cast iron | 80 | 1,120 | 250 | 3,510 | 0.0049 | 5.49 | 17.2 |
| Titanium 6Al-4V | 25 | 350 | 100 | 1,400 | 0.0032 | 1.12 | 4.48 |
| Plastics (acetal) | 300 | 4,210 | 500 | 7,020 | 0.0042 | 17.7 | 29.5 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,260 RPM × 0.178 mm/rev = 224 mm/min.
Worked example: letter I drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.2720 ≈ 1,260 RPM.
- Feed for a 0.272 in drill in mild steel ≈ 0.0070 in/rev.
- IPM = 1,260 × 0.0070 = 8.82 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.816 in (20.7 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 1.360 in (34.5 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 2.176 in (55.3 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a letter I drill
- 5/16-24 — cut tap, 75% thread · tap speeds and feeds
Nearest drills
- 6.9 mm: 0.2717 in / 6.900 mm (-0.0003 in)
- 7.0 mm: 0.2756 in / 7.000 mm (+0.0036 in)
- 6.8 mm: 0.2677 in / 6.800 mm (-0.0043 in)
- Letter J: 0.2770 in / 7.036 mm (+0.0050 in)
Common questions
- What is a letter I drill in decimal and mm?
- 0.2720 in, or 6.909 mm; nearest fractional drill: 17/64" (0.2656 in, -0.0064 in); nearest metric drill: 6.9 mm (0.2717 in, -0.0003 in).
- What RPM for a letter I drill in steel?
- In low-carbon steel (1018) an HSS letter I drill (0.2720 in) runs about 1,260 RPM at 90 SFM; a carbide drill about 4,210 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a letter I drill?
- About 0.0070 in/rev in mild steel, 0.0064 in/rev in aluminum and 0.0046 in/rev in 304 stainless. At 1,260 RPM that is 8.82 IPM in steel (IPM = RPM × IPR).
- What RPM for a letter I drill in aluminum?
- 3,510 RPM with HSS (250 SFM) or up to 8,430 RPM with carbide (600 SFM), feeding about 0.0064 in/rev.
- What tap uses a letter I drill?
- 5/16-24 (cut tap, 75% thread).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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