Letter H drill size
A letter H drill is 0.2660 in (6.756 mm). It is the Helicoil / STI insert (1/4-28×1D) drill for 1/4-28.
- Decimal inch
- 0.2660
- Millimeters
- 6.756
- Nearest 1/64
- 17/64" (+0.0004)
- Type
- letter drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 1,290 RPM and 0.0069 in/rev (8.90 IPM); in 6061 aluminum about 3,590 RPM.
Letter H drill speeds and feeds by material
Jobber-length twist drill, D = 0.2660 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 3,590 | 600 | 8,620 | 0.0063 | 22.6 | 54.3 |
| Brass / free-machining | 150 | 2,150 | 400 | 5,740 | 0.0054 | 11.6 | 31.0 |
| Low-carbon steel (1018) | 90 | 1,290 | 300 | 4,310 | 0.0069 | 8.90 | 29.7 |
| Alloy steel (4140, annealed) | 70 | 1,010 | 250 | 3,590 | 0.0070 | 7.07 | 25.1 |
| Stainless 304 | 40 | 570 | 150 | 2,150 | 0.0045 | 2.57 | 9.67 |
| Gray cast iron | 80 | 1,150 | 250 | 3,590 | 0.0048 | 5.52 | 17.2 |
| Titanium 6Al-4V | 25 | 360 | 100 | 1,440 | 0.0032 | 1.15 | 4.61 |
| Plastics (acetal) | 300 | 4,310 | 500 | 7,180 | 0.0041 | 17.7 | 29.4 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,290 RPM × 0.175 mm/rev = 226 mm/min.
Worked example: letter H drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.2660 ≈ 1,290 RPM.
- Feed for a 0.266 in drill in mild steel ≈ 0.0069 in/rev.
- IPM = 1,290 × 0.0069 = 8.90 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.798 in (20.3 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 1.330 in (33.8 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 2.128 in (54 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a letter H drill
- 1/4-28 — Helicoil / STI insert (1/4-28×1D) · tap speeds and feeds
Nearest drills
- 17/64": 0.2656 in / 6.747 mm (-0.0004 in)
- 6.8 mm: 0.2677 in / 6.800 mm (+0.0017 in)
- 6.7 mm: 0.2638 in / 6.700 mm (-0.0022 in)
- Letter G: 0.2610 in / 6.629 mm (-0.0050 in)
Common questions
- What is a letter H drill in decimal and mm?
- 0.2660 in, or 6.756 mm; nearest fractional drill: 17/64" (0.2656 in, -0.0004 in); nearest metric drill: 6.8 mm (0.2677 in, +0.0017 in).
- What RPM for a letter H drill in steel?
- In low-carbon steel (1018) an HSS letter H drill (0.2660 in) runs about 1,290 RPM at 90 SFM; a carbide drill about 4,310 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a letter H drill?
- About 0.0069 in/rev in mild steel, 0.0063 in/rev in aluminum and 0.0045 in/rev in 304 stainless. At 1,290 RPM that is 8.90 IPM in steel (IPM = RPM × IPR).
- What RPM for a letter H drill in aluminum?
- 3,590 RPM with HSS (250 SFM) or up to 8,620 RPM with carbide (600 SFM), feeding about 0.0063 in/rev.
- What tap uses a letter H drill?
- 1/4-28 (Helicoil / STI insert (1/4-28×1D)).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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