#8 drill size

    A #8 number (wire-gauge) drill is 0.1990 in (5.055 mm). It is the form (roll) tap, 65% thread drill for 12-24.

    Decimal inch
    0.1990
    Millimeters
    5.055
    Nearest 1/64
    13/64" (-0.0041)
    Type
    number (wire-gauge) drill

    Nearest equivalents in other systems

    Drills closest to #8
    SystemDrillInchmmDifference
    Fractional13/64"0.20315.159+0.0041 in
    Metric5.1 mm0.20085.100+0.0018 in

    Speeds and feeds: in mild steel an HSS drill starts at about 1,730 RPM and 0.0051 in/rev (8.82 IPM); in 6061 aluminum about 4,800 RPM.

    #8 drill speeds and feeds by material

    Jobber-length twist drill, D = 0.1990 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    #8 drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2504,80060011,5200.004722.654.1
    Brass / free-machining1502,8804007,6800.004111.831.5
    Low-carbon steel (1018)901,7303005,7600.00518.8229.4
    Alloy steel (4140, annealed)701,3402504,8000.00516.8324.5
    Stainless 304407701502,8800.00332.549.50
    Gray cast iron801,5402504,8000.00345.2416.3
    Titanium 6Al-4V254801001,9200.00241.154.61
    Plastics (acetal)3005,7605009,6000.004425.342.2

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,730 RPM × 0.130 mm/rev = 224 mm/min.

    Worked example: #8 drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.1990 ≈ 1,730 RPM.
    3. Feed for a 0.199 in drill in mild steel ≈ 0.0051 in/rev.
    4. IPM = 1,730 × 0.0051 = 8.82 IPM.

    Peck cycle by hole depth

    #8 drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.597 in (15.2 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 0.995 in (25.3 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 1.592 in (40.4 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a #8 drill

    Nearest drills

    • 5.1 mm: 0.2008 in / 5.100 mm (+0.0018 in)
    • #7: 0.2010 in / 5.105 mm (+0.0020 in)
    • 5.0 mm: 0.1968 in / 5.000 mm (-0.0022 in)
    • #9: 0.1960 in / 4.978 mm (-0.0030 in)

    Common questions

    What is a #8 drill in decimal and mm?
    0.1990 in, or 5.055 mm; nearest fractional drill: 13/64" (0.2031 in, +0.0041 in); nearest metric drill: 5.1 mm (0.2008 in, +0.0018 in).
    What RPM for a #8 drill in steel?
    In low-carbon steel (1018) an HSS #8 drill (0.1990 in) runs about 1,730 RPM at 90 SFM; a carbide drill about 5,760 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a #8 drill?
    About 0.0051 in/rev in mild steel, 0.0047 in/rev in aluminum and 0.0033 in/rev in 304 stainless. At 1,730 RPM that is 8.82 IPM in steel (IPM = RPM × IPR).
    What RPM for a #8 drill in aluminum?
    4,800 RPM with HSS (250 SFM) or up to 11,520 RPM with carbide (600 SFM), feeding about 0.0047 in/rev.
    What tap uses a #8 drill?
    12-24 (form (roll) tap, 65% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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