#6 drill size

    A #6 number (wire-gauge) drill is 0.2040 in (5.182 mm).

    Decimal inch
    0.2040
    Millimeters
    5.182
    Nearest 1/64
    13/64" (+0.0009)
    Type
    number (wire-gauge) drill

    Nearest equivalents in other systems

    Drills closest to #6
    SystemDrillInchmmDifference
    Fractional13/64"0.20315.159-0.0009 in
    Metric5.2 mm0.20475.200+0.0007 in

    Speeds and feeds: in mild steel an HSS drill starts at about 1,690 RPM and 0.0052 in/rev (8.79 IPM); in 6061 aluminum about 4,680 RPM.

    #6 drill speeds and feeds by material

    Jobber-length twist drill, D = 0.2040 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    #6 drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2504,68060011,2300.004822.553.9
    Brass / free-machining1502,8104007,4900.004211.831.5
    Low-carbon steel (1018)901,6903005,6200.00528.7929.2
    Alloy steel (4140, annealed)701,3102504,6800.00526.8124.3
    Stainless 304407501502,8100.00342.559.55
    Gray cast iron801,5002504,6800.00355.2516.4
    Titanium 6Al-4V254701001,8700.00251.184.68
    Plastics (acetal)3005,6205009,3600.004424.741.2

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,690 RPM × 0.132 mm/rev = 223 mm/min.

    Worked example: #6 drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.2040 ≈ 1,690 RPM.
    3. Feed for a 0.204 in drill in mild steel ≈ 0.0052 in/rev.
    4. IPM = 1,690 × 0.0052 = 8.79 IPM.

    Peck cycle by hole depth

    #6 drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.612 in (15.5 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 1.020 in (25.9 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 1.632 in (41.5 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a #6 drill

    No standard UNC, UNF or metric tap in our tables calls for a #6 drill. Use it for clearance, pilot or reamer prep holes.

    Nearest drills

    • 5.2 mm: 0.2047 in / 5.200 mm (+0.0007 in)
    • 13/64": 0.2031 in / 5.159 mm (-0.0009 in)
    • #5: 0.2055 in / 5.220 mm (+0.0015 in)
    • #7: 0.2010 in / 5.105 mm (-0.0030 in)

    Common questions

    What is a #6 drill in decimal and mm?
    0.2040 in, or 5.182 mm; nearest fractional drill: 13/64" (0.2031 in, -0.0009 in); nearest metric drill: 5.2 mm (0.2047 in, +0.0007 in).
    What RPM for a #6 drill in steel?
    In low-carbon steel (1018) an HSS #6 drill (0.2040 in) runs about 1,690 RPM at 90 SFM; a carbide drill about 5,620 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a #6 drill?
    About 0.0052 in/rev in mild steel, 0.0048 in/rev in aluminum and 0.0034 in/rev in 304 stainless. At 1,690 RPM that is 8.79 IPM in steel (IPM = RPM × IPR).
    What RPM for a #6 drill in aluminum?
    4,680 RPM with HSS (250 SFM) or up to 11,230 RPM with carbide (600 SFM), feeding about 0.0048 in/rev.
    What size is a #6 drill?
    0.2040 in / 5.182 mm. The nearest other drills are 5.2 mm (0.2047 in), 13/64" (0.2031 in), #5 (0.2055 in).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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