7/64" drill size

    A 7/64" fractional drill is 0.1094 in (2.778 mm). It is the cut tap, 50% thread drill for 5-40.

    Decimal inch
    0.1094
    Millimeters
    2.778
    Nearest 1/64
    7/64" (+0.0000)
    Type
    fractional drill

    Nearest equivalents in other systems

    Drills closest to 7/64"
    SystemDrillInchmmDifference
    Number / letter#350.11002.794+0.0006 in
    Metric2.8 mm0.11022.800+0.0009 in

    Speeds and feeds: in mild steel an HSS drill starts at about 3,140 RPM and 0.0026 in/rev (8.16 IPM); in 6061 aluminum about 8,730 RPM.

    7/64" drill speeds and feeds by material

    Jobber-length twist drill, D = 0.1094 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    7/64" drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2508,73060020,9500.002521.852.4
    Brass / free-machining1505,24040013,9700.002111.029.3
    Low-carbon steel (1018)903,14030010,4800.00268.1627.3
    Alloy steel (4140, annealed)702,4402508,7300.00266.3422.7
    Stainless 304401,4001505,2400.00182.529.43
    Gray cast iron802,7902508,7300.00164.4614.0
    Titanium 6Al-4V258701003,4900.00141.224.89
    Plastics (acetal)30010,48050017,4600.004446.176.8

    Small drills: the computed RPM is above most spindles. Run at your spindle's maximum and keep the feed per rev; feed drops in proportion.

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 3,140 RPM × 0.066 mm/rev = 207 mm/min.

    Worked example: 7/64" drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.1094 ≈ 3,140 RPM.
    3. Feed for a 0.109 in drill in mild steel ≈ 0.0026 in/rev.
    4. IPM = 3,140 × 0.0026 = 8.16 IPM.

    Peck cycle by hole depth

    7/64" drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.328 in (8.3 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 0.547 in (13.9 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 0.875 in (22.2 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a 7/64" drill

    Nearest drills

    • #35: 0.1100 in / 2.794 mm (+0.0006 in)
    • 2.8 mm: 0.1102 in / 2.800 mm (+0.0009 in)
    • 2.75 mm: 0.1083 in / 2.750 mm (-0.0011 in)
    • #34: 0.1110 in / 2.819 mm (+0.0016 in)

    Common questions

    What is a 7/64" drill in decimal and mm?
    0.1094 in, or 2.778 mm; nearest number / letter drill: #35 (0.1100 in, +0.0006 in); nearest metric drill: 2.8 mm (0.1102 in, +0.0009 in).
    What RPM for a 7/64" drill in steel?
    In low-carbon steel (1018) an HSS 7/64" drill (0.1094 in) runs about 3,140 RPM at 90 SFM; a carbide drill about 10,480 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a 7/64" drill?
    About 0.0026 in/rev in mild steel, 0.0025 in/rev in aluminum and 0.0018 in/rev in 304 stainless. At 3,140 RPM that is 8.16 IPM in steel (IPM = RPM × IPR).
    What RPM for a 7/64" drill in aluminum?
    8,730 RPM with HSS (250 SFM) or up to 20,950 RPM with carbide (600 SFM), feeding about 0.0025 in/rev.
    What tap uses a 7/64" drill?
    5-40 (cut tap, 50% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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