7/64" drill size
A 7/64" fractional drill is 0.1094 in (2.778 mm). It is the cut tap, 50% thread drill for 5-40.
- Decimal inch
- 0.1094
- Millimeters
- 2.778
- Nearest 1/64
- 7/64" (+0.0000)
- Type
- fractional drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 3,140 RPM and 0.0026 in/rev (8.16 IPM); in 6061 aluminum about 8,730 RPM.
7/64" drill speeds and feeds by material
Jobber-length twist drill, D = 0.1094 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 8,730 | 600 | 20,950 | 0.0025 | 21.8 | 52.4 |
| Brass / free-machining | 150 | 5,240 | 400 | 13,970 | 0.0021 | 11.0 | 29.3 |
| Low-carbon steel (1018) | 90 | 3,140 | 300 | 10,480 | 0.0026 | 8.16 | 27.3 |
| Alloy steel (4140, annealed) | 70 | 2,440 | 250 | 8,730 | 0.0026 | 6.34 | 22.7 |
| Stainless 304 | 40 | 1,400 | 150 | 5,240 | 0.0018 | 2.52 | 9.43 |
| Gray cast iron | 80 | 2,790 | 250 | 8,730 | 0.0016 | 4.46 | 14.0 |
| Titanium 6Al-4V | 25 | 870 | 100 | 3,490 | 0.0014 | 1.22 | 4.89 |
| Plastics (acetal) | 300 | 10,480 | 500 | 17,460 | 0.0044 | 46.1 | 76.8 |
Small drills: the computed RPM is above most spindles. Run at your spindle's maximum and keep the feed per rev; feed drops in proportion.
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 3,140 RPM × 0.066 mm/rev = 207 mm/min.
Worked example: 7/64" drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.1094 ≈ 3,140 RPM.
- Feed for a 0.109 in drill in mild steel ≈ 0.0026 in/rev.
- IPM = 3,140 × 0.0026 = 8.16 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.328 in (8.3 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 0.547 in (13.9 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 0.875 in (22.2 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 7/64" drill
- 5-40 — cut tap, 50% thread · tap speeds and feeds
Nearest drills
- #35: 0.1100 in / 2.794 mm (+0.0006 in)
- 2.8 mm: 0.1102 in / 2.800 mm (+0.0009 in)
- 2.75 mm: 0.1083 in / 2.750 mm (-0.0011 in)
- #34: 0.1110 in / 2.819 mm (+0.0016 in)
Common questions
- What is a 7/64" drill in decimal and mm?
- 0.1094 in, or 2.778 mm; nearest number / letter drill: #35 (0.1100 in, +0.0006 in); nearest metric drill: 2.8 mm (0.1102 in, +0.0009 in).
- What RPM for a 7/64" drill in steel?
- In low-carbon steel (1018) an HSS 7/64" drill (0.1094 in) runs about 3,140 RPM at 90 SFM; a carbide drill about 10,480 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 7/64" drill?
- About 0.0026 in/rev in mild steel, 0.0025 in/rev in aluminum and 0.0018 in/rev in 304 stainless. At 3,140 RPM that is 8.16 IPM in steel (IPM = RPM × IPR).
- What RPM for a 7/64" drill in aluminum?
- 8,730 RPM with HSS (250 SFM) or up to 20,950 RPM with carbide (600 SFM), feeding about 0.0025 in/rev.
- What tap uses a 7/64" drill?
- 5-40 (cut tap, 50% thread).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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