41/64" drill size
A 41/64" fractional drill is 0.6406 in (16.272 mm). It is the cut tap, 75% thread drill for 11/16-24.
- Decimal inch
- 0.6406
- Millimeters
- 16.272
- Nearest 1/64
- 41/64" (+0.0000)
- Type
- fractional drill
Nearest equivalents in other systems
| System | Drill | Inch | mm | Difference |
|---|---|---|---|---|
| Number / letter | Letter Z | 0.4130 | 10.490 | -0.2276 in |
| Metric | 16.25 mm | 0.6398 | 16.250 | -0.0009 in |
Speeds and feeds: in mild steel an HSS drill starts at about 540 RPM and 0.0111 in/rev (5.99 IPM); in 6061 aluminum about 1,490 RPM.
41/64" drill speeds and feeds by material
Jobber-length twist drill, D = 0.6406 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 1,490 | 600 | 3,580 | 0.0106 | 15.8 | 38.0 |
| Brass / free-machining | 150 | 890 | 400 | 2,380 | 0.0087 | 7.74 | 20.7 |
| Low-carbon steel (1018) | 90 | 540 | 300 | 1,790 | 0.0111 | 5.99 | 19.9 |
| Alloy steel (4140, annealed) | 70 | 420 | 250 | 1,490 | 0.0118 | 4.96 | 17.6 |
| Stainless 304 | 40 | 240 | 150 | 890 | 0.0091 | 2.18 | 8.10 |
| Gray cast iron | 80 | 480 | 250 | 1,490 | 0.0093 | 4.46 | 13.9 |
| Titanium 6Al-4V | 25 | 150 | 100 | 600 | 0.0053 | 0.80 | 3.18 |
| Plastics (acetal) | 300 | 1,790 | 500 | 2,980 | 0.0066 | 11.8 | 19.7 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 540 RPM × 0.282 mm/rev = 152 mm/min.
Worked example: 41/64" drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.6406 ≈ 540 RPM.
- Feed for a 0.641 in drill in mild steel ≈ 0.0111 in/rev.
- IPM = 540 × 0.0111 = 5.99 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 1.922 in (48.8 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 3.203 in (81.4 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 5.125 in (130.2 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 41/64" drill
- 11/16-24 — cut tap, 75% thread
- 5/8-11 — Helicoil / STI insert (5/8-11×1D) · tap speeds and feeds
Nearest drills
- 16.25 mm: 0.6398 in / 16.250 mm (-0.0009 in)
- 16.5 mm: 0.6496 in / 16.500 mm (+0.0090 in)
- 16.0 mm: 0.6299 in / 16.000 mm (-0.0107 in)
- 5/8": 0.6250 in / 15.875 mm (-0.0156 in)
Common questions
- What is a 41/64" drill in decimal and mm?
- 0.6406 in, or 16.272 mm; nearest number / letter drill: Letter Z (0.4130 in, -0.2276 in); nearest metric drill: 16.25 mm (0.6398 in, -0.0009 in).
- What RPM for a 41/64" drill in steel?
- In low-carbon steel (1018) an HSS 41/64" drill (0.6406 in) runs about 540 RPM at 90 SFM; a carbide drill about 1,790 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 41/64" drill?
- About 0.0111 in/rev in mild steel, 0.0106 in/rev in aluminum and 0.0091 in/rev in 304 stainless. At 540 RPM that is 5.99 IPM in steel (IPM = RPM × IPR).
- What RPM for a 41/64" drill in aluminum?
- 1,490 RPM with HSS (250 SFM) or up to 3,580 RPM with carbide (600 SFM), feeding about 0.0106 in/rev.
- What tap uses a 41/64" drill?
- 11/16-24 (cut tap, 75% thread); 5/8-11 (Helicoil / STI insert (5/8-11×1D)).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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