M24x3 tap speeds and feeds
A M24x3 tap feeds one pitch per turn: 3 mm per rev. With a general-purpose HSS tap, start near 280 RPM and 840 mm/min in 6061 aluminum, or 80 RPM and 240 mm/min in mild steel.
ISO metric coarse thread · major Ø 24.00 mm · tap drill 21.0mm (21.00 mm) for a cut tap, 22.65 mm for a form tap.
M24x3 tapping speeds by material
Cut tap = general-purpose HSS tap. Form tap = OSG form (roll) taps. RPM rounded to 10; feed in mm/min = RPM × pitch. Start at the low end.
| Material | Cut SFM | Cut RPM | Cut mm/min | Form SFM | Form RPM | Form mm/min |
|---|---|---|---|---|---|---|
| Aluminum 6061 / 7075 | 70–90 | 280–360 | 840–1,080 | 65–115 | 260–460 | 780–1,380 |
| Free-machining / mild steel (12L14, 1018) | 20–40 | 80–160 | 240–480 | 50–115 | 200–460 | 600–1,380 |
| 4140 alloy steel (annealed to <35 HRC) | 20–30 | 80–120 | 240–360 | 50–85 | 200–340 | 600–1,020 |
| 304 / 316 stainless | 10–20 | 40–80 | 120–240 | 15–40 | 60–160 | 180–480 |
| Tool steel (A2, D2, O1, H13, P20) | 15–25 | 60–100 | 180–300 | 8–25 | 30–100 | 90–300 |
| Gray / ductile cast iron | 15–30 | 60–120 | 180–360 | Not listed | Not listed | Not listed |
| Brass / bronze | 60–100 | 240–400 | 720–1,200 | Not listed | Not listed | Not listed |
| Titanium (6Al-4V, CP) | 5–15 | 20–60 | 60–180 | 8–15 | 30–60 | 90–180 |
| Plastics and composites (acetal, nylon, G-10) | 50–70 | 200–280 | 600–840 | Not listed | Not listed | Not listed |
Not listed = no form-tap value in the cited tables (OSG lists no form tap for cast iron; brass and plastics are not in its form-tap table).
Premium coated cut taps on a rigid CNC
OSG's starting speeds for its premium HSS-E cut taps (A-Tap family and the titanium/stainless taps it names) are higher than the general-purpose row. Use them only with that class of tap and rigid tapping.
| Material | OSG row | SFM | RPM | mm/min |
|---|---|---|---|---|
| Aluminum 6061 / 7075 | Aluminum alloys | 70–120 | 280–490 | 840–1,470 |
| Free-machining / mild steel (12L14, 1018) | Carbon steels <35 HRC | 80–120 | 320–490 | 960–1,470 |
| 4140 alloy steel (annealed to <35 HRC) | Alloy steels <35 HRC | 35–65 | 140–260 | 420–780 |
| 304 / 316 stainless | Stainless 300 & 400 series <35 HRC | 15–75 | 60–300 | 180–900 |
| Tool steel (A2, D2, O1, H13, P20) | Alloy, tool & die steels 30–40 HRC | 15–30 | 60–120 | 180–360 |
| Gray / ductile cast iron | Cast iron | 50–120 | 200–490 | 600–1,470 |
| Titanium (6Al-4V, CP) | Titanium alloys <35 HRC | 15–20 | 60–80 | 180–240 |
Worked example: M24x3 in 6061 aluminum
- Surface speed: 70 SFM (low end of 70–90 for a general-purpose HSS tap).
- RPM = 3.82 × SFM ÷ D = 3.82 × 70 ÷ 0.94 ≈ 280 RPM (D = 24 mm = 0.94 in; or RPM = 1000 × 21.3 m/min ÷ (π × 24)).
- Feed per rev = pitch = 3 mm.
- Feed = RPM × pitch = 280 × 3 = 840 mm/min (33.1 IPM).
G84 tapping code for M24x3
Rigid tapping, aluminum numbers from the example, metric (G21), depth 1.5 × D. Check your control's manual before running.
Fanuc rigid tap (M29)
(M24x3 TAP - RIGID)
G21 G17 G40 G80 G90
T5 M06
G54 G00 X0. Y0.
G43 H05 Z25. M08
M29 S280 (RIGID TAP MODE; M-CODE SET BY PARAMETER)
G98 G84 Z-36. R3. F840.
G80 M09
G91 G28 Z0.
M30Haas rigid tap
G21 G00 G90 G54 X0. Y0.
G43 H05 Z3. M08
G84 Z-36. R3. F840. S280 (NO M03 NEEDED)
(PECK: ADD Q = PECK DEPTH; J2 = RETRACT 2X, SEE SETTING 130)
G80 G00 Z25. M09Floating / tension-compression holder
Without rigid tapping, run G84 with the spindle on (M03 S280) and the same F840 feed, but hold the tap in a tension-compression holder: it absorbs the overrun when the spindle stops and reverses. Leave the holder room to float at the bottom, so program the depth a little short and follow the holder maker's setting.
- Peck tapping (Q) clears chips in deep or blind holes in stainless and 4140; skip it in aluminum unless chips pack.
- Left-hand M24x3-LH taps use G74 instead of G84.
- If the control caps rigid-tap RPM, lower S and recompute F: F = S × 3.
Notes for this size
- M24x3 needs real torque: check that your spindle makes enough torque at 80 RPM (a gear-range spindle may need its low range). Thread milling is often the safer choice in tough material at this size.
- A 3 mm pitch is coarse: the axis moves 3 mm every revolution, so check the machine can hold sync at the IPM shown before raising RPM.
- 4140 alloy steel (annealed to <35 HRC)
- Prehardened 4140 (28–32 HRC) is at the top of this band: use the low end and 50–65% thread.
- 304 / 316 stainless
- Work-hardens: never let the tap dwell or rub, and use a tap made for stainless. 60–65% thread cuts torque sharply.
- Tool steel (A2, D2, O1, H13, P20)
- Values are for annealed or prehardened stock. Tap before heat treat whenever you can; hardened tool steel needs a thread mill or a carbide tap.
Hole and tools for M24x3
- Tap drill, cut tap 75%: 21.0mm (21.00 mm)
- Form tap drill (65%): 22.65 mm (22.65 mm)
- 50% thread drill for hard or gummy stock: 22.0mm (22.00 mm)
Common questions
- What RPM for a M24x3 tap?
- RPM = 3.82 × SFM ÷ D with D = 0.94 in. With a general-purpose HSS tap that is about 280 RPM in 6061 aluminum (70 SFM) and 80 RPM in mild steel (20 SFM). Premium coated taps on a rigid CNC can run faster; see the second table.
- What is the feed rate for a M24x3 tap?
- Feed per revolution equals the pitch: 3 mm. Feed (mm/min) = RPM × 3, so at 280 RPM the feed is 840 mm/min.
- How fast can I run a M24x3 form (roll) tap?
- OSG lists 65–115 SFM for form taps in aluminum alloys, which is 260–460 RPM for M24x3. Form taps need a larger hole: about 22.65 mm (22.65 mm).
- What speed for a M24x3 tap in stainless steel?
- General-purpose HSS taps: 10–20 SFM, or 40–80 RPM at 120–240 mm/min. Keep the tap cutting and use 60–65% thread to cut torque.
Nearby sizes
Sources
- Productivity Inc. tool catalog, Tech Info - Taps: General Purpose & Other Tap Speeds (pp. 405-416)
- OSG USA, A Brand & Premium Tooling Recommendation Guide Vol. 4 (Threading and Drilling), EDP 800313CA-V4, 2026
- Haas Automation, G84 Tapping Canned Cycle (Group 09), mill G-code reference
- Thread dimensions and tap drills: Machinery's Handbook, 31st ed.; ASME B1.1 Unified Inch Screw Threads.
SFM ranges are copied from the tables above; RPM and feed are computed for M24x3 (D = 24 mm). Speeds are starting values: your tap maker's data, coolant and machine come first.
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