M16x2 tap speeds and feeds

    A M16x2 tap feeds one pitch per turn: 2 mm per rev. With a general-purpose HSS tap, start near 420 RPM and 840 mm/min in 6061 aluminum, or 120 RPM and 240 mm/min in mild steel.

    ISO metric coarse thread · major Ø 16.00 mm · tap drill 14.0mm (14.00 mm) for a cut tap, 15.10 mm for a form tap.

    M16x2 tapping speeds by material

    Cut tap = general-purpose HSS tap. Form tap = OSG form (roll) taps. RPM rounded to 10; feed in mm/min = RPM × pitch. Start at the low end.

    M16x2 cut and form tap speeds
    MaterialCut SFMCut RPMCut mm/minForm SFMForm RPMForm mm/min
    Aluminum 6061 / 707570–90420–550840–1,10065–115390–700780–1,400
    Free-machining / mild steel (12L14, 1018)20–40120–240240–48050–115300–700600–1,400
    4140 alloy steel (annealed to <35 HRC)20–30120–180240–36050–85300–520600–1,040
    304 / 316 stainless10–2060–120120–24015–4090–240180–480
    Tool steel (A2, D2, O1, H13, P20)15–2590–150180–3008–2550–150100–300
    Gray / ductile cast iron15–3090–180180–360Not listedNot listedNot listed
    Brass / bronze60–100360–610720–1,220Not listedNot listedNot listed
    Titanium (6Al-4V, CP)5–1530–9060–1808–1550–90100–180
    Plastics and composites (acetal, nylon, G-10)50–70300–420600–840Not listedNot listedNot listed

    Not listed = no form-tap value in the cited tables (OSG lists no form tap for cast iron; brass and plastics are not in its form-tap table).

    Premium coated cut taps on a rigid CNC

    OSG's starting speeds for its premium HSS-E cut taps (A-Tap family and the titanium/stainless taps it names) are higher than the general-purpose row. Use them only with that class of tap and rigid tapping.

    M16x2 premium cut tap speeds (OSG)
    MaterialOSG rowSFMRPMmm/min
    Aluminum 6061 / 7075Aluminum alloys70–120420–730840–1,460
    Free-machining / mild steel (12L14, 1018)Carbon steels <35 HRC80–120490–730980–1,460
    4140 alloy steel (annealed to <35 HRC)Alloy steels <35 HRC35–65210–390420–780
    304 / 316 stainlessStainless 300 & 400 series <35 HRC15–7590–450180–900
    Tool steel (A2, D2, O1, H13, P20)Alloy, tool & die steels 30–40 HRC15–3090–180180–360
    Gray / ductile cast ironCast iron50–120300–730600–1,460
    Titanium (6Al-4V, CP)Titanium alloys <35 HRC15–2090–120180–240

    Worked example: M16x2 in 6061 aluminum

    1. Surface speed: 70 SFM (low end of 70–90 for a general-purpose HSS tap).
    2. RPM = 3.82 × SFM ÷ D = 3.82 × 70 ÷ 0.63 ≈ 420 RPM (D = 16 mm = 0.63 in; or RPM = 1000 × 21.3 m/min ÷ (π × 16)).
    3. Feed per rev = pitch = 2 mm.
    4. Feed = RPM × pitch = 420 × 2 = 840 mm/min (33.1 IPM).

    G84 tapping code for M16x2

    Rigid tapping, aluminum numbers from the example, metric (G21), depth 1.5 × D. Check your control's manual before running.

    Fanuc rigid tap (M29)

    (M16x2 TAP - RIGID)
    G21 G17 G40 G80 G90
    T5 M06
    G54 G00 X0. Y0.
    G43 H05 Z25. M08
    M29 S420           (RIGID TAP MODE; M-CODE SET BY PARAMETER)
    G98 G84 Z-24. R3. F840.
    G80 M09
    G91 G28 Z0.
    M30

    Haas rigid tap

    G21 G00 G90 G54 X0. Y0.
    G43 H05 Z3. M08
    G84 Z-24. R3. F840. S420   (NO M03 NEEDED)
    (PECK: ADD Q = PECK DEPTH; J2 = RETRACT 2X, SEE SETTING 130)
    G80 G00 Z25. M09

    Floating / tension-compression holder

    Without rigid tapping, run G84 with the spindle on (M03 S420) and the same F840 feed, but hold the tap in a tension-compression holder: it absorbs the overrun when the spindle stops and reverses. Leave the holder room to float at the bottom, so program the depth a little short and follow the holder maker's setting.

    • Peck tapping (Q) clears chips in deep or blind holes in stainless and 4140; skip it in aluminum unless chips pack.
    • Left-hand M16x2-LH taps use G74 instead of G84.
    • If the control caps rigid-tap RPM, lower S and recompute F: F = S × 2.

    Notes for this size

    • M16x2 needs real torque: check that your spindle makes enough torque at 120 RPM (a gear-range spindle may need its low range). Thread milling is often the safer choice in tough material at this size.
    • A 2 mm pitch is coarse: the axis moves 2 mm every revolution, so check the machine can hold sync at the IPM shown before raising RPM.
    4140 alloy steel (annealed to <35 HRC)
    Prehardened 4140 (28–32 HRC) is at the top of this band: use the low end and 50–65% thread.
    304 / 316 stainless
    Work-hardens: never let the tap dwell or rub, and use a tap made for stainless. 60–65% thread cuts torque sharply.
    Tool steel (A2, D2, O1, H13, P20)
    Values are for annealed or prehardened stock. Tap before heat treat whenever you can; hardened tool steel needs a thread mill or a carbide tap.

    Hole and tools for M16x2

    Common questions

    What RPM for a M16x2 tap?
    RPM = 3.82 × SFM ÷ D with D = 0.63 in. With a general-purpose HSS tap that is about 420 RPM in 6061 aluminum (70 SFM) and 120 RPM in mild steel (20 SFM). Premium coated taps on a rigid CNC can run faster; see the second table.
    What is the feed rate for a M16x2 tap?
    Feed per revolution equals the pitch: 2 mm. Feed (mm/min) = RPM × 2, so at 420 RPM the feed is 840 mm/min.
    How fast can I run a M16x2 form (roll) tap?
    OSG lists 65–115 SFM for form taps in aluminum alloys, which is 390–700 RPM for M16x2. Form taps need a larger hole: about 15.10 mm (15.10 mm).
    What speed for a M16x2 tap in stainless steel?
    General-purpose HSS taps: 10–20 SFM, or 60–120 RPM at 120–240 mm/min. Keep the tap cutting and use 60–65% thread to cut torque.

    Nearby sizes

    Sources

    SFM ranges are copied from the tables above; RPM and feed are computed for M16x2 (D = 16 mm). Speeds are starting values: your tap maker's data, coolant and machine come first.

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