Letter T drill size
A letter T drill is 0.3580 in (9.093 mm). It is the form (roll) tap, 65% thread drill for 3/8-24.
- Decimal inch
- 0.3580
- Millimeters
- 9.093
- Nearest 1/64
- 23/64" (-0.0014)
- Type
- letter drill
Nearest equivalents in other systems
| System | Drill | Inch | mm | Difference |
|---|---|---|---|---|
| Fractional | 23/64" | 0.3594 | 9.128 | +0.0014 in |
| Metric | 9.1 mm | 0.3583 | 9.100 | +0.0003 in |
Speeds and feeds: in mild steel an HSS drill starts at about 960 RPM and 0.0091 in/rev (8.74 IPM); in 6061 aluminum about 2,670 RPM.
Letter T drill speeds and feeds by material
Jobber-length twist drill, D = 0.3580 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 2,670 | 600 | 6,400 | 0.0082 | 21.9 | 52.5 |
| Brass / free-machining | 150 | 1,600 | 400 | 4,270 | 0.0061 | 9.76 | 26.1 |
| Low-carbon steel (1018) | 90 | 960 | 300 | 3,200 | 0.0091 | 8.74 | 29.1 |
| Alloy steel (4140, annealed) | 70 | 750 | 250 | 2,670 | 0.0100 | 7.50 | 26.7 |
| Stainless 304 | 40 | 430 | 150 | 1,600 | 0.0060 | 2.58 | 9.60 |
| Gray cast iron | 80 | 850 | 250 | 2,670 | 0.0062 | 5.27 | 16.6 |
| Titanium 6Al-4V | 25 | 270 | 100 | 1,070 | 0.0041 | 1.11 | 4.39 |
| Plastics (acetal) | 300 | 3,200 | 500 | 5,330 | 0.0049 | 15.7 | 26.1 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 960 RPM × 0.231 mm/rev = 222 mm/min.
Worked example: letter T drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.3580 ≈ 960 RPM.
- Feed for a 0.358 in drill in mild steel ≈ 0.0091 in/rev.
- IPM = 960 × 0.0091 = 8.74 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 1.074 in (27.3 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 1.790 in (45.5 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 2.864 in (72.7 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a letter T drill
- 3/8-24 — form (roll) tap, 65% thread · tap speeds and feeds
- 3/8-32 — cut tap, 50% thread
Nearest drills
- 9.1 mm: 0.3583 in / 9.100 mm (+0.0003 in)
- 23/64": 0.3594 in / 9.128 mm (+0.0014 in)
- 9.0 mm: 0.3543 in / 9.000 mm (-0.0037 in)
- 9.2 mm: 0.3622 in / 9.200 mm (+0.0042 in)
Common questions
- What is a letter T drill in decimal and mm?
- 0.3580 in, or 9.093 mm; nearest fractional drill: 23/64" (0.3594 in, +0.0014 in); nearest metric drill: 9.1 mm (0.3583 in, +0.0003 in).
- What RPM for a letter T drill in steel?
- In low-carbon steel (1018) an HSS letter T drill (0.3580 in) runs about 960 RPM at 90 SFM; a carbide drill about 3,200 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a letter T drill?
- About 0.0091 in/rev in mild steel, 0.0082 in/rev in aluminum and 0.0060 in/rev in 304 stainless. At 960 RPM that is 8.74 IPM in steel (IPM = RPM × IPR).
- What RPM for a letter T drill in aluminum?
- 2,670 RPM with HSS (250 SFM) or up to 6,400 RPM with carbide (600 SFM), feeding about 0.0082 in/rev.
- What tap uses a letter T drill?
- 3/8-24 (form (roll) tap, 65% thread); 3/8-32 (cut tap, 50% thread).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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