Letter T drill size

    A letter T drill is 0.3580 in (9.093 mm). It is the form (roll) tap, 65% thread drill for 3/8-24.

    Decimal inch
    0.3580
    Millimeters
    9.093
    Nearest 1/64
    23/64" (-0.0014)
    Type
    letter drill

    Nearest equivalents in other systems

    Drills closest to Letter T
    SystemDrillInchmmDifference
    Fractional23/64"0.35949.128+0.0014 in
    Metric9.1 mm0.35839.100+0.0003 in

    Speeds and feeds: in mild steel an HSS drill starts at about 960 RPM and 0.0091 in/rev (8.74 IPM); in 6061 aluminum about 2,670 RPM.

    Letter T drill speeds and feeds by material

    Jobber-length twist drill, D = 0.3580 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    Letter T drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2502,6706006,4000.008221.952.5
    Brass / free-machining1501,6004004,2700.00619.7626.1
    Low-carbon steel (1018)909603003,2000.00918.7429.1
    Alloy steel (4140, annealed)707502502,6700.01007.5026.7
    Stainless 304404301501,6000.00602.589.60
    Gray cast iron808502502,6700.00625.2716.6
    Titanium 6Al-4V252701001,0700.00411.114.39
    Plastics (acetal)3003,2005005,3300.004915.726.1

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 960 RPM × 0.231 mm/rev = 222 mm/min.

    Worked example: letter T drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.3580 ≈ 960 RPM.
    3. Feed for a 0.358 in drill in mild steel ≈ 0.0091 in/rev.
    4. IPM = 960 × 0.0091 = 8.74 IPM.

    Peck cycle by hole depth

    Letter T drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 1.074 in (27.3 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 1.790 in (45.5 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 2.864 in (72.7 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a letter T drill

    Nearest drills

    • 9.1 mm: 0.3583 in / 9.100 mm (+0.0003 in)
    • 23/64": 0.3594 in / 9.128 mm (+0.0014 in)
    • 9.0 mm: 0.3543 in / 9.000 mm (-0.0037 in)
    • 9.2 mm: 0.3622 in / 9.200 mm (+0.0042 in)

    Common questions

    What is a letter T drill in decimal and mm?
    0.3580 in, or 9.093 mm; nearest fractional drill: 23/64" (0.3594 in, +0.0014 in); nearest metric drill: 9.1 mm (0.3583 in, +0.0003 in).
    What RPM for a letter T drill in steel?
    In low-carbon steel (1018) an HSS letter T drill (0.3580 in) runs about 960 RPM at 90 SFM; a carbide drill about 3,200 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a letter T drill?
    About 0.0091 in/rev in mild steel, 0.0082 in/rev in aluminum and 0.0060 in/rev in 304 stainless. At 960 RPM that is 8.74 IPM in steel (IPM = RPM × IPR).
    What RPM for a letter T drill in aluminum?
    2,670 RPM with HSS (250 SFM) or up to 6,400 RPM with carbide (600 SFM), feeding about 0.0082 in/rev.
    What tap uses a letter T drill?
    3/8-24 (form (roll) tap, 65% thread); 3/8-32 (cut tap, 50% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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