Letter O drill size

    A letter O drill is 0.3160 in (8.026 mm).

    Decimal inch
    0.3160
    Millimeters
    8.026
    Nearest 1/64
    5/16" (+0.0035)
    Type
    letter drill

    Nearest equivalents in other systems

    Drills closest to Letter O
    SystemDrillInchmmDifference
    Fractional5/16"0.31257.938-0.0035 in
    Metric8.0 mm0.31508.000-0.0010 in

    Speeds and feeds: in mild steel an HSS drill starts at about 1,090 RPM and 0.0081 in/rev (8.83 IPM); in 6061 aluminum about 3,020 RPM.

    Letter O drill speeds and feeds by material

    Jobber-length twist drill, D = 0.3160 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    Letter O drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2503,0206007,2500.007322.152.9
    Brass / free-machining1501,8104004,8400.005810.528.1
    Low-carbon steel (1018)901,0903003,6300.00818.8329.4
    Alloy steel (4140, annealed)708502503,0200.00867.3126.0
    Stainless 304404801501,8100.00532.549.59
    Gray cast iron809702503,0200.00565.4316.9
    Titanium 6Al-4V253001001,2100.00371.114.48
    Plastics (acetal)3003,6305006,0400.004516.327.2

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,090 RPM × 0.206 mm/rev = 224 mm/min.

    Worked example: letter O drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.3160 ≈ 1,090 RPM.
    3. Feed for a 0.316 in drill in mild steel ≈ 0.0081 in/rev.
    4. IPM = 1,090 × 0.0081 = 8.83 IPM.

    Peck cycle by hole depth

    Letter O drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.948 in (24.1 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 1.580 in (40.1 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 2.528 in (64.2 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a letter O drill

    No standard UNC, UNF or metric tap in our tables calls for a letter O drill. Use it for clearance, pilot or reamer prep holes.

    Nearest drills

    • 8.0 mm: 0.3150 in / 8.000 mm (-0.0010 in)
    • 8.1 mm: 0.3189 in / 8.100 mm (+0.0029 in)
    • 5/16": 0.3125 in / 7.938 mm (-0.0035 in)
    • 7.9 mm: 0.3110 in / 7.900 mm (-0.0050 in)

    Common questions

    What is a letter O drill in decimal and mm?
    0.3160 in, or 8.026 mm; nearest fractional drill: 5/16" (0.3125 in, -0.0035 in); nearest metric drill: 8.0 mm (0.3150 in, -0.0010 in).
    What RPM for a letter O drill in steel?
    In low-carbon steel (1018) an HSS letter O drill (0.3160 in) runs about 1,090 RPM at 90 SFM; a carbide drill about 3,630 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a letter O drill?
    About 0.0081 in/rev in mild steel, 0.0073 in/rev in aluminum and 0.0053 in/rev in 304 stainless. At 1,090 RPM that is 8.83 IPM in steel (IPM = RPM × IPR).
    What RPM for a letter O drill in aluminum?
    3,020 RPM with HSS (250 SFM) or up to 7,250 RPM with carbide (600 SFM), feeding about 0.0073 in/rev.
    What size is a letter O drill?
    0.3160 in / 8.026 mm. The nearest other drills are 8.0 mm (0.3150 in), 8.1 mm (0.3189 in), 5/16" (0.3125 in).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

    Free for machinists & programmers

    Put your skills on a free talent profile

    Machines, controls, certs and saved calculations in one profile shops can find.

    Create free profile
    For your shop

    Bring shift handoffs to your shop

    Stop losing job status between shifts. Every station's notes, counts and issues, handed off cleanly.

    See shift handoffs