#52 drill size
A #52 number (wire-gauge) drill is 0.0635 in (1.613 mm). It is the cut tap, 50% thread drill for 1-72.
- Decimal inch
- 0.0635
- Millimeters
- 1.613
- Nearest 1/64
- 1/16" (+0.0010)
- Type
- number (wire-gauge) drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 5,410 RPM and 0.0015 in/rev (8.12 IPM); in 6061 aluminum about 15,040 RPM.
#52 drill speeds and feeds by material
Jobber-length twist drill, D = 0.0635 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 15,040 | 600 | 36,090 | 0.0014 | 21.1 | 50.5 |
| Brass / free-machining | 150 | 9,020 | 400 | 24,060 | 0.0012 | 10.8 | 28.9 |
| Low-carbon steel (1018) | 90 | 5,410 | 300 | 18,050 | 0.0015 | 8.12 | 27.1 |
| Alloy steel (4140, annealed) | 70 | 4,210 | 250 | 15,040 | 0.0015 | 6.32 | 22.6 |
| Stainless 304 | 40 | 2,410 | 150 | 9,020 | 0.0010 | 2.41 | 9.02 |
| Gray cast iron | 80 | 4,810 | 250 | 15,040 | 0.0009 | 4.33 | 13.5 |
| Titanium 6Al-4V | 25 | 1,500 | 100 | 6,020 | 0.0008 | 1.20 | 4.82 |
| Plastics (acetal) | 300 | 18,050 | 500 | 30,080 | 0.0025 | 45.1 | 75.2 |
Small drills: the computed RPM is above most spindles. Run at your spindle's maximum and keep the feed per rev; feed drops in proportion.
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 5,410 RPM × 0.038 mm/rev = 206 mm/min.
Worked example: #52 drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.0635 ≈ 5,410 RPM.
- Feed for a 0.064 in drill in mild steel ≈ 0.0015 in/rev.
- IPM = 5,410 × 0.0015 = 8.12 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.191 in (4.8 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 0.318 in (8.1 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 0.508 in (12.9 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a #52 drill
- 1-72 — cut tap, 50% thread · tap speeds and feeds
Nearest drills
- 1.6 mm: 0.0630 in / 1.600 mm (-0.0005 in)
- 1/16": 0.0625 in / 1.588 mm (-0.0010 in)
- 1.65 mm: 0.0650 in / 1.650 mm (+0.0015 in)
- 1.55 mm: 0.0610 in / 1.550 mm (-0.0025 in)
Common questions
- What is a #52 drill in decimal and mm?
- 0.0635 in, or 1.613 mm; nearest fractional drill: 1/16" (0.0625 in, -0.0010 in); nearest metric drill: 1.6 mm (0.0630 in, -0.0005 in).
- What RPM for a #52 drill in steel?
- In low-carbon steel (1018) an HSS #52 drill (0.0635 in) runs about 5,410 RPM at 90 SFM; a carbide drill about 18,050 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a #52 drill?
- About 0.0015 in/rev in mild steel, 0.0014 in/rev in aluminum and 0.0010 in/rev in 304 stainless. At 5,410 RPM that is 8.12 IPM in steel (IPM = RPM × IPR).
- What RPM for a #52 drill in aluminum?
- 15,040 RPM with HSS (250 SFM) or up to 36,090 RPM with carbide (600 SFM), feeding about 0.0014 in/rev.
- What tap uses a #52 drill?
- 1-72 (cut tap, 50% thread).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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