#52 drill size

    A #52 number (wire-gauge) drill is 0.0635 in (1.613 mm). It is the cut tap, 50% thread drill for 1-72.

    Decimal inch
    0.0635
    Millimeters
    1.613
    Nearest 1/64
    1/16" (+0.0010)
    Type
    number (wire-gauge) drill

    Nearest equivalents in other systems

    Drills closest to #52
    SystemDrillInchmmDifference
    Fractional1/16"0.06251.588-0.0010 in
    Metric1.6 mm0.06301.600-0.0005 in

    Speeds and feeds: in mild steel an HSS drill starts at about 5,410 RPM and 0.0015 in/rev (8.12 IPM); in 6061 aluminum about 15,040 RPM.

    #52 drill speeds and feeds by material

    Jobber-length twist drill, D = 0.0635 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    #52 drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)25015,04060036,0900.001421.150.5
    Brass / free-machining1509,02040024,0600.001210.828.9
    Low-carbon steel (1018)905,41030018,0500.00158.1227.1
    Alloy steel (4140, annealed)704,21025015,0400.00156.3222.6
    Stainless 304402,4101509,0200.00102.419.02
    Gray cast iron804,81025015,0400.00094.3313.5
    Titanium 6Al-4V251,5001006,0200.00081.204.82
    Plastics (acetal)30018,05050030,0800.002545.175.2

    Small drills: the computed RPM is above most spindles. Run at your spindle's maximum and keep the feed per rev; feed drops in proportion.

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 5,410 RPM × 0.038 mm/rev = 206 mm/min.

    Worked example: #52 drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.0635 ≈ 5,410 RPM.
    3. Feed for a 0.064 in drill in mild steel ≈ 0.0015 in/rev.
    4. IPM = 5,410 × 0.0015 = 8.12 IPM.

    Peck cycle by hole depth

    #52 drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.191 in (4.8 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 0.318 in (8.1 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 0.508 in (12.9 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a #52 drill

    Nearest drills

    • 1.6 mm: 0.0630 in / 1.600 mm (-0.0005 in)
    • 1/16": 0.0625 in / 1.588 mm (-0.0010 in)
    • 1.65 mm: 0.0650 in / 1.650 mm (+0.0015 in)
    • 1.55 mm: 0.0610 in / 1.550 mm (-0.0025 in)

    Common questions

    What is a #52 drill in decimal and mm?
    0.0635 in, or 1.613 mm; nearest fractional drill: 1/16" (0.0625 in, -0.0010 in); nearest metric drill: 1.6 mm (0.0630 in, -0.0005 in).
    What RPM for a #52 drill in steel?
    In low-carbon steel (1018) an HSS #52 drill (0.0635 in) runs about 5,410 RPM at 90 SFM; a carbide drill about 18,050 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a #52 drill?
    About 0.0015 in/rev in mild steel, 0.0014 in/rev in aluminum and 0.0010 in/rev in 304 stainless. At 5,410 RPM that is 8.12 IPM in steel (IPM = RPM × IPR).
    What RPM for a #52 drill in aluminum?
    15,040 RPM with HSS (250 SFM) or up to 36,090 RPM with carbide (600 SFM), feeding about 0.0014 in/rev.
    What tap uses a #52 drill?
    1-72 (cut tap, 50% thread).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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