4.0 mm drill size
A 4.0 mm metric drill is 0.1575 in (4.000 mm).
- Decimal inch
- 0.1575
- Millimeters
- 4.000
- Nearest 1/64
- 5/32" (+0.0012)
- Type
- metric drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 2,180 RPM and 0.0039 in/rev (8.50 IPM); in 6061 aluminum about 6,060 RPM.
4.0 mm drill speeds and feeds by material
Jobber-length twist drill, D = 0.1575 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 6,060 | 600 | 14,550 | 0.0037 | 22.4 | 53.8 |
| Brass / free-machining | 150 | 3,640 | 400 | 9,700 | 0.0031 | 11.3 | 30.1 |
| Low-carbon steel (1018) | 90 | 2,180 | 300 | 7,280 | 0.0039 | 8.50 | 28.4 |
| Alloy steel (4140, annealed) | 70 | 1,700 | 250 | 6,060 | 0.0039 | 6.63 | 23.6 |
| Stainless 304 | 40 | 970 | 150 | 3,640 | 0.0026 | 2.52 | 9.46 |
| Gray cast iron | 80 | 1,940 | 250 | 6,060 | 0.0025 | 4.85 | 15.2 |
| Titanium 6Al-4V | 25 | 610 | 100 | 2,430 | 0.0019 | 1.16 | 4.62 |
| Plastics (acetal) | 300 | 7,280 | 500 | 12,130 | 0.0047 | 34.2 | 57.0 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 2,180 RPM × 0.099 mm/rev = 216 mm/min.
Worked example: 4.0 mm drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.1575 ≈ 2,180 RPM.
- Feed for a 0.157 in drill in mild steel ≈ 0.0039 in/rev.
- IPM = 2,180 × 0.0039 = 8.50 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.472 in (12 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 0.787 in (20 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 1.260 in (32 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 4.0 mm drill
No standard UNC, UNF or metric tap in our tables calls for a 4.0 mm drill. Use it for clearance, pilot or reamer prep holes.
Nearest drills
- #22: 0.1570 in / 3.988 mm (-0.0005 in)
- 5/32": 0.1563 in / 3.969 mm (-0.0012 in)
- #21: 0.1590 in / 4.039 mm (+0.0015 in)
- #23: 0.1540 in / 3.912 mm (-0.0035 in)
Common questions
- What is a 4.0 mm drill in decimal and mm?
- 0.1575 in, or 4.000 mm; nearest fractional drill: 5/32" (0.1563 in, -0.0012 in); nearest number / letter drill: #22 (0.1570 in, -0.0005 in).
- What RPM for a 4.0 mm drill in steel?
- In low-carbon steel (1018) an HSS 4.0 mm drill (0.1575 in) runs about 2,180 RPM at 90 SFM; a carbide drill about 7,280 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 4.0 mm drill?
- About 0.0039 in/rev in mild steel, 0.0037 in/rev in aluminum and 0.0026 in/rev in 304 stainless. At 2,180 RPM that is 8.50 IPM in steel (IPM = RPM × IPR).
- What RPM for a 4.0 mm drill in aluminum?
- 6,060 RPM with HSS (250 SFM) or up to 14,550 RPM with carbide (600 SFM), feeding about 0.0037 in/rev.
- What size is a 4.0 mm drill?
- 0.1575 in / 4.000 mm. The nearest other drills are #22 (0.1570 in), 5/32" (0.1563 in), #21 (0.1590 in).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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