1.0 mm drill size

    A 1.0 mm metric drill is 0.0394 in (1.000 mm).

    Decimal inch
    0.0394
    Millimeters
    1.000
    Nearest 1/64
    3/64" (-0.0075)
    Type
    metric drill

    Nearest equivalents in other systems

    Drills closest to 1.0 mm
    SystemDrillInchmmDifference
    Fractional3/64"0.04691.191+0.0075 in
    Number / letter#610.03900.991-0.0004 in

    Speeds and feeds: in mild steel an HSS drill starts at about 8,730 RPM and 0.0009 in/rev (7.86 IPM); in 6061 aluminum about 24,260 RPM.

    1.0 mm drill speeds and feeds by material

    Jobber-length twist drill, D = 0.0394 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    1.0 mm drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)25024,26060058,2100.000921.852.4
    Brass / free-machining15014,55040038,8100.000811.631.1
    Low-carbon steel (1018)908,73030029,1100.00097.8626.2
    Alloy steel (4140, annealed)706,79025024,2600.00096.1121.8
    Stainless 304403,88015014,5500.00062.338.73
    Gray cast iron807,76025024,2600.00064.6614.6
    Titanium 6Al-4V252,4301009,7000.00051.224.85
    Plastics (acetal)30029,11050048,5100.001646.677.6

    Small drills: the computed RPM is above most spindles. Run at your spindle's maximum and keep the feed per rev; feed drops in proportion.

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 8,730 RPM × 0.023 mm/rev = 200 mm/min.

    Worked example: 1.0 mm drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.0394 ≈ 8,730 RPM.
    3. Feed for a 0.039 in drill in mild steel ≈ 0.0009 in/rev.
    4. IPM = 8,730 × 0.0009 = 7.86 IPM.

    Peck cycle by hole depth

    1.0 mm drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.118 in (3 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 0.197 in (5 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 0.315 in (8 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a 1.0 mm drill

    No standard UNC, UNF or metric tap in our tables calls for a 1.0 mm drill. Use it for clearance, pilot or reamer prep holes.

    Nearest drills

    • #61: 0.0390 in / 0.991 mm (-0.0004 in)
    • #60: 0.0400 in / 1.016 mm (+0.0006 in)
    • #62: 0.0380 in / 0.965 mm (-0.0014 in)
    • #59: 0.0410 in / 1.041 mm (+0.0016 in)

    Common questions

    What is a 1.0 mm drill in decimal and mm?
    0.0394 in, or 1.000 mm; nearest fractional drill: 3/64" (0.0469 in, +0.0075 in); nearest number / letter drill: #61 (0.0390 in, -0.0004 in).
    What RPM for a 1.0 mm drill in steel?
    In low-carbon steel (1018) an HSS 1.0 mm drill (0.0394 in) runs about 8,730 RPM at 90 SFM; a carbide drill about 29,110 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a 1.0 mm drill?
    About 0.0009 in/rev in mild steel, 0.0009 in/rev in aluminum and 0.0006 in/rev in 304 stainless. At 8,730 RPM that is 7.86 IPM in steel (IPM = RPM × IPR).
    What RPM for a 1.0 mm drill in aluminum?
    24,260 RPM with HSS (250 SFM) or up to 58,210 RPM with carbide (600 SFM), feeding about 0.0009 in/rev.
    What size is a 1.0 mm drill?
    0.0394 in / 1.000 mm. The nearest other drills are #61 (0.0390 in), #60 (0.0400 in), #62 (0.0380 in).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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