1.0 mm drill size
A 1.0 mm metric drill is 0.0394 in (1.000 mm).
- Decimal inch
- 0.0394
- Millimeters
- 1.000
- Nearest 1/64
- 3/64" (-0.0075)
- Type
- metric drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 8,730 RPM and 0.0009 in/rev (7.86 IPM); in 6061 aluminum about 24,260 RPM.
1.0 mm drill speeds and feeds by material
Jobber-length twist drill, D = 0.0394 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 24,260 | 600 | 58,210 | 0.0009 | 21.8 | 52.4 |
| Brass / free-machining | 150 | 14,550 | 400 | 38,810 | 0.0008 | 11.6 | 31.1 |
| Low-carbon steel (1018) | 90 | 8,730 | 300 | 29,110 | 0.0009 | 7.86 | 26.2 |
| Alloy steel (4140, annealed) | 70 | 6,790 | 250 | 24,260 | 0.0009 | 6.11 | 21.8 |
| Stainless 304 | 40 | 3,880 | 150 | 14,550 | 0.0006 | 2.33 | 8.73 |
| Gray cast iron | 80 | 7,760 | 250 | 24,260 | 0.0006 | 4.66 | 14.6 |
| Titanium 6Al-4V | 25 | 2,430 | 100 | 9,700 | 0.0005 | 1.22 | 4.85 |
| Plastics (acetal) | 300 | 29,110 | 500 | 48,510 | 0.0016 | 46.6 | 77.6 |
Small drills: the computed RPM is above most spindles. Run at your spindle's maximum and keep the feed per rev; feed drops in proportion.
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 8,730 RPM × 0.023 mm/rev = 200 mm/min.
Worked example: 1.0 mm drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.0394 ≈ 8,730 RPM.
- Feed for a 0.039 in drill in mild steel ≈ 0.0009 in/rev.
- IPM = 8,730 × 0.0009 = 7.86 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.118 in (3 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 0.197 in (5 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 0.315 in (8 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a 1.0 mm drill
No standard UNC, UNF or metric tap in our tables calls for a 1.0 mm drill. Use it for clearance, pilot or reamer prep holes.
Nearest drills
- #61: 0.0390 in / 0.991 mm (-0.0004 in)
- #60: 0.0400 in / 1.016 mm (+0.0006 in)
- #62: 0.0380 in / 0.965 mm (-0.0014 in)
- #59: 0.0410 in / 1.041 mm (+0.0016 in)
Common questions
- What is a 1.0 mm drill in decimal and mm?
- 0.0394 in, or 1.000 mm; nearest fractional drill: 3/64" (0.0469 in, +0.0075 in); nearest number / letter drill: #61 (0.0390 in, -0.0004 in).
- What RPM for a 1.0 mm drill in steel?
- In low-carbon steel (1018) an HSS 1.0 mm drill (0.0394 in) runs about 8,730 RPM at 90 SFM; a carbide drill about 29,110 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a 1.0 mm drill?
- About 0.0009 in/rev in mild steel, 0.0009 in/rev in aluminum and 0.0006 in/rev in 304 stainless. At 8,730 RPM that is 7.86 IPM in steel (IPM = RPM × IPR).
- What RPM for a 1.0 mm drill in aluminum?
- 24,260 RPM with HSS (250 SFM) or up to 58,210 RPM with carbide (600 SFM), feeding about 0.0009 in/rev.
- What size is a 1.0 mm drill?
- 0.0394 in / 1.000 mm. The nearest other drills are #61 (0.0390 in), #60 (0.0400 in), #62 (0.0380 in).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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