M27x3 tap speeds and feeds

    A M27x3 tap feeds one pitch per turn: 3 mm per rev. With a general-purpose HSS tap, start near 250 RPM and 750 mm/min in 6061 aluminum, or 70 RPM and 210 mm/min in mild steel.

    ISO metric coarse thread · major Ø 27.00 mm · tap drill 24.00 mm (24.00 mm) for a cut tap, 25.75 mm for a form tap.

    M27x3 tapping speeds by material

    Cut tap = general-purpose HSS tap. Form tap = OSG form (roll) taps. RPM rounded to 10; feed in mm/min = RPM × pitch. Start at the low end.

    M27x3 cut and form tap speeds
    MaterialCut SFMCut RPMCut mm/minForm SFMForm RPMForm mm/min
    Aluminum 6061 / 707570–90250–320750–96065–115230–410690–1,230
    Free-machining / mild steel (12L14, 1018)20–4070–140210–42050–115180–410540–1,230
    4140 alloy steel (annealed to <35 HRC)20–3070–110210–33050–85180–310540–930
    304 / 316 stainless10–2040–70120–21015–4050–140150–420
    Tool steel (A2, D2, O1, H13, P20)15–2550–90150–2708–2530–9090–270
    Gray / ductile cast iron15–3050–110150–330Not listedNot listedNot listed
    Brass / bronze60–100220–360660–1,080Not listedNot listedNot listed
    Titanium (6Al-4V, CP)5–1520–5060–1508–1530–5090–150
    Plastics and composites (acetal, nylon, G-10)50–70180–250540–750Not listedNot listedNot listed

    Not listed = no form-tap value in the cited tables (OSG lists no form tap for cast iron; brass and plastics are not in its form-tap table).

    Premium coated cut taps on a rigid CNC

    OSG's starting speeds for its premium HSS-E cut taps (A-Tap family and the titanium/stainless taps it names) are higher than the general-purpose row. Use them only with that class of tap and rigid tapping.

    M27x3 premium cut tap speeds (OSG)
    MaterialOSG rowSFMRPMmm/min
    Aluminum 6061 / 7075Aluminum alloys70–120250–430750–1,290
    Free-machining / mild steel (12L14, 1018)Carbon steels <35 HRC80–120290–430870–1,290
    4140 alloy steel (annealed to <35 HRC)Alloy steels <35 HRC35–65130–230390–690
    304 / 316 stainlessStainless 300 & 400 series <35 HRC15–7550–270150–810
    Tool steel (A2, D2, O1, H13, P20)Alloy, tool & die steels 30–40 HRC15–3050–110150–330
    Gray / ductile cast ironCast iron50–120180–430540–1,290
    Titanium (6Al-4V, CP)Titanium alloys <35 HRC15–2050–70150–210

    Worked example: M27x3 in 6061 aluminum

    1. Surface speed: 70 SFM (low end of 70–90 for a general-purpose HSS tap).
    2. RPM = 3.82 × SFM ÷ D = 3.82 × 70 ÷ 1.06 ≈ 250 RPM (D = 27 mm = 1.06 in; or RPM = 1000 × 21.3 m/min ÷ (π × 27)).
    3. Feed per rev = pitch = 3 mm.
    4. Feed = RPM × pitch = 250 × 3 = 750 mm/min (29.5 IPM).

    G84 tapping code for M27x3

    Rigid tapping, aluminum numbers from the example, metric (G21), depth 1.5 × D. Check your control's manual before running.

    Fanuc rigid tap (M29)

    (M27x3 TAP - RIGID)
    G21 G17 G40 G80 G90
    T5 M06
    G54 G00 X0. Y0.
    G43 H05 Z25. M08
    M29 S250           (RIGID TAP MODE; M-CODE SET BY PARAMETER)
    G98 G84 Z-41. R3. F750.
    G80 M09
    G91 G28 Z0.
    M30

    Haas rigid tap

    G21 G00 G90 G54 X0. Y0.
    G43 H05 Z3. M08
    G84 Z-41. R3. F750. S250   (NO M03 NEEDED)
    (PECK: ADD Q = PECK DEPTH; J2 = RETRACT 2X, SEE SETTING 130)
    G80 G00 Z25. M09

    Floating / tension-compression holder

    Without rigid tapping, run G84 with the spindle on (M03 S250) and the same F750 feed, but hold the tap in a tension-compression holder: it absorbs the overrun when the spindle stops and reverses. Leave the holder room to float at the bottom, so program the depth a little short and follow the holder maker's setting.

    • Peck tapping (Q) clears chips in deep or blind holes in stainless and 4140; skip it in aluminum unless chips pack.
    • Left-hand M27x3-LH taps use G74 instead of G84.
    • If the control caps rigid-tap RPM, lower S and recompute F: F = S × 3.

    Notes for this size

    • M27x3 needs real torque: check that your spindle makes enough torque at 70 RPM (a gear-range spindle may need its low range). Thread milling is often the safer choice in tough material at this size.
    • A 3 mm pitch is coarse: the axis moves 3 mm every revolution, so check the machine can hold sync at the IPM shown before raising RPM.
    4140 alloy steel (annealed to <35 HRC)
    Prehardened 4140 (28–32 HRC) is at the top of this band: use the low end and 50–65% thread.
    304 / 316 stainless
    Work-hardens: never let the tap dwell or rub, and use a tap made for stainless. 60–65% thread cuts torque sharply.
    Tool steel (A2, D2, O1, H13, P20)
    Values are for annealed or prehardened stock. Tap before heat treat whenever you can; hardened tool steel needs a thread mill or a carbide tap.

    Hole and tools for M27x3

    • Tap drill, cut tap 75%: 24.00 mm (24.00 mm)
    • Form tap drill (65%): 25.75 mm (25.75 mm)
    • 50% thread drill for hard or gummy stock: 25.0 mm (25.00 mm)

    Common questions

    What RPM for a M27x3 tap?
    RPM = 3.82 × SFM ÷ D with D = 1.06 in. With a general-purpose HSS tap that is about 250 RPM in 6061 aluminum (70 SFM) and 70 RPM in mild steel (20 SFM). Premium coated taps on a rigid CNC can run faster; see the second table.
    What is the feed rate for a M27x3 tap?
    Feed per revolution equals the pitch: 3 mm. Feed (mm/min) = RPM × 3, so at 250 RPM the feed is 750 mm/min.
    How fast can I run a M27x3 form (roll) tap?
    OSG lists 65–115 SFM for form taps in aluminum alloys, which is 230–410 RPM for M27x3. Form taps need a larger hole: about 25.75 mm (25.75 mm).
    What speed for a M27x3 tap in stainless steel?
    General-purpose HSS taps: 10–20 SFM, or 40–70 RPM at 120–210 mm/min. Keep the tap cutting and use 60–65% thread to cut torque.

    Nearby sizes

    Sources

    SFM ranges are copied from the tables above; RPM and feed are computed for M27x3 (D = 27 mm). Speeds are starting values: your tap maker's data, coolant and machine come first.

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