#3 drill size

    A #3 number (wire-gauge) drill is 0.2130 in (5.410 mm). It is the cut tap, 75% thread drill for 1/4-28.

    Decimal inch
    0.2130
    Millimeters
    5.410
    Nearest 1/64
    7/32" (-0.0058)
    Type
    number (wire-gauge) drill

    Nearest equivalents in other systems

    Drills closest to #3
    SystemDrillInchmmDifference
    Fractional7/32"0.21885.556+0.0057 in
    Metric5.4 mm0.21265.400-0.0004 in

    Speeds and feeds: in mild steel an HSS drill starts at about 1,610 RPM and 0.0054 in/rev (8.69 IPM); in 6061 aluminum about 4,480 RPM.

    #3 drill speeds and feeds by material

    Jobber-length twist drill, D = 0.2130 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.

    #3 drilling speeds
    MaterialHSS SFMHSS RPMCarbide SFMCarbide RPMFeed (in/rev)HSS IPMCarbide IPM
    Aluminum (6061)2504,48060010,7600.005122.954.9
    Brass / free-machining1502,6904007,1700.004411.831.6
    Low-carbon steel (1018)901,6103005,3800.00548.6929.1
    Alloy steel (4140, annealed)701,2602504,4800.00546.8024.2
    Stainless 304407201502,6900.00362.599.68
    Gray cast iron801,4302504,4800.00375.2916.6
    Titanium 6Al-4V254501001,7900.00261.174.65
    Plastics (acetal)3005,3805008,9700.004323.138.6

    Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,610 RPM × 0.137 mm/rev = 221 mm/min.

    Worked example: #3 drill in 1018 steel

    1. HSS drill in low-carbon steel: 90 SFM.
    2. RPM = 3.82 × 90 ÷ 0.2130 ≈ 1,610 RPM.
    3. Feed for a 0.213 in drill in mild steel ≈ 0.0054 in/rev.
    4. IPM = 1,610 × 0.0054 = 8.69 IPM.

    Peck cycle by hole depth

    #3 drill: depth and canned cycle
    DepthCyclePeckNote
    3×D = 0.639 in (16.2 mm)G81 (no peck)NoneUp to 3×D a sharp drill clears chips on its own.
    5×D = 1.065 in (27.1 mm)G73 chip-break1 × DChip-break pecks; full retract if chips pack (soft aluminum, stainless).
    8×D = 1.704 in (43.3 mm)G83 full retract0.5-1 × D, shrinking with depthRetract to clear chips; reduce feed ~10-20% past 5×D.

    Taps that use a #3 drill

    Nearest drills

    • 5.4 mm: 0.2126 in / 5.400 mm (-0.0004 in)
    • 5.5 mm: 0.2165 in / 5.500 mm (+0.0035 in)
    • #4: 0.2090 in / 5.309 mm (-0.0040 in)
    • 5.3 mm: 0.2087 in / 5.300 mm (-0.0043 in)

    Common questions

    What is a #3 drill in decimal and mm?
    0.2130 in, or 5.410 mm; nearest fractional drill: 7/32" (0.2188 in, +0.0057 in); nearest metric drill: 5.4 mm (0.2126 in, -0.0004 in).
    What RPM for a #3 drill in steel?
    In low-carbon steel (1018) an HSS #3 drill (0.2130 in) runs about 1,610 RPM at 90 SFM; a carbide drill about 5,380 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
    What feed for a #3 drill?
    About 0.0054 in/rev in mild steel, 0.0051 in/rev in aluminum and 0.0036 in/rev in 304 stainless. At 1,610 RPM that is 8.69 IPM in steel (IPM = RPM × IPR).
    What RPM for a #3 drill in aluminum?
    4,480 RPM with HSS (250 SFM) or up to 10,760 RPM with carbide (600 SFM), feeding about 0.0051 in/rev.
    What tap uses a #3 drill?
    1/4-28 (cut tap, 75% thread); 10-32 (Helicoil / STI insert (#10-32×1D)).

    Nearby drill sizes

    Sources

    Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.

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