#3 drill size
A #3 number (wire-gauge) drill is 0.2130 in (5.410 mm). It is the cut tap, 75% thread drill for 1/4-28.
- Decimal inch
- 0.2130
- Millimeters
- 5.410
- Nearest 1/64
- 7/32" (-0.0058)
- Type
- number (wire-gauge) drill
Nearest equivalents in other systems
Speeds and feeds: in mild steel an HSS drill starts at about 1,610 RPM and 0.0054 in/rev (8.69 IPM); in 6061 aluminum about 4,480 RPM.
#3 drill speeds and feeds by material
Jobber-length twist drill, D = 0.2130 in. RPM = 3.82 × SFM ÷ D, rounded to 10. Feed per rev scales with diameter and material; IPM = RPM × IPR.
| Material | HSS SFM | HSS RPM | Carbide SFM | Carbide RPM | Feed (in/rev) | HSS IPM | Carbide IPM |
|---|---|---|---|---|---|---|---|
| Aluminum (6061) | 250 | 4,480 | 600 | 10,760 | 0.0051 | 22.9 | 54.9 |
| Brass / free-machining | 150 | 2,690 | 400 | 7,170 | 0.0044 | 11.8 | 31.6 |
| Low-carbon steel (1018) | 90 | 1,610 | 300 | 5,380 | 0.0054 | 8.69 | 29.1 |
| Alloy steel (4140, annealed) | 70 | 1,260 | 250 | 4,480 | 0.0054 | 6.80 | 24.2 |
| Stainless 304 | 40 | 720 | 150 | 2,690 | 0.0036 | 2.59 | 9.68 |
| Gray cast iron | 80 | 1,430 | 250 | 4,480 | 0.0037 | 5.29 | 16.6 |
| Titanium 6Al-4V | 25 | 450 | 100 | 1,790 | 0.0026 | 1.17 | 4.65 |
| Plastics (acetal) | 300 | 5,380 | 500 | 8,970 | 0.0043 | 23.1 | 38.6 |
Metric: Vc (m/min) = SFM × 0.3048; feed (mm/rev) = in/rev × 25.4. In steel, 1,610 RPM × 0.137 mm/rev = 221 mm/min.
Worked example: #3 drill in 1018 steel
- HSS drill in low-carbon steel: 90 SFM.
- RPM = 3.82 × 90 ÷ 0.2130 ≈ 1,610 RPM.
- Feed for a 0.213 in drill in mild steel ≈ 0.0054 in/rev.
- IPM = 1,610 × 0.0054 = 8.69 IPM.
Peck cycle by hole depth
| Depth | Cycle | Peck | Note |
|---|---|---|---|
| 3×D = 0.639 in (16.2 mm) | G81 (no peck) | None | Up to 3×D a sharp drill clears chips on its own. |
| 5×D = 1.065 in (27.1 mm) | G73 chip-break | 1 × D | Chip-break pecks; full retract if chips pack (soft aluminum, stainless). |
| 8×D = 1.704 in (43.3 mm) | G83 full retract | 0.5-1 × D, shrinking with depth | Retract to clear chips; reduce feed ~10-20% past 5×D. |
Taps that use a #3 drill
- 1/4-28 — cut tap, 75% thread · tap speeds and feeds
- 10-32 — Helicoil / STI insert (#10-32×1D) · tap speeds and feeds
Nearest drills
- 5.4 mm: 0.2126 in / 5.400 mm (-0.0004 in)
- 5.5 mm: 0.2165 in / 5.500 mm (+0.0035 in)
- #4: 0.2090 in / 5.309 mm (-0.0040 in)
- 5.3 mm: 0.2087 in / 5.300 mm (-0.0043 in)
Common questions
- What is a #3 drill in decimal and mm?
- 0.2130 in, or 5.410 mm; nearest fractional drill: 7/32" (0.2188 in, +0.0057 in); nearest metric drill: 5.4 mm (0.2126 in, -0.0004 in).
- What RPM for a #3 drill in steel?
- In low-carbon steel (1018) an HSS #3 drill (0.2130 in) runs about 1,610 RPM at 90 SFM; a carbide drill about 5,380 RPM at 300 SFM. RPM = 3.82 × SFM ÷ D.
- What feed for a #3 drill?
- About 0.0054 in/rev in mild steel, 0.0051 in/rev in aluminum and 0.0036 in/rev in 304 stainless. At 1,610 RPM that is 8.69 IPM in steel (IPM = RPM × IPR).
- What RPM for a #3 drill in aluminum?
- 4,480 RPM with HSS (250 SFM) or up to 10,760 RPM with carbide (600 SFM), feeding about 0.0051 in/rev.
- What tap uses a #3 drill?
- 1/4-28 (cut tap, 75% thread); 10-32 (Helicoil / STI insert (#10-32×1D)).
Nearby drill sizes
Sources
- Machinery's Handbook, 31st ed., Speeds and Feeds for Drilling, Reaming and Threading (Tables 17-23) — HSS and carbide drilling SFM (rounded).
- RedLine Tools (Productivity Inc.) catalog p. 340, Cobalt & HSS Drills Speeds & Feeds — feed per rev by drill diameter and material (middle of the catalog range).
- ASME B94.11M twist drills: number (#1-#80) and letter (A-Z) drill sizes; drill size reference.
Material feed multipliers (aluminum 1.3×, brass 1.1×, 4140 0.85×, stainless and titanium 0.7× the mild-steel feed) are JobLine estimates. Peck guidance is JobLine shop practice. Use your drill maker's data first.
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