Feed per Tooth
Chip load is the amount of material each flute removes per revolution. Too little feed causes rubbing and heat. Too much feed risks tool breakage.
Formula
IPM = RPM × Z × IPT
Typical 1/2 in carbide end mill chip loads
- Aluminum: 0.005 to 0.012 in/tooth
- Mild steel: 0.003 to 0.006 in/tooth
- Stainless: 0.004 to 0.007 in/tooth
- Titanium: 0.002 to 0.004 in/tooth